IP Library › Granted Patent US 12,449,597
Granted Patent B2
US 12,449,597 · App. 18/196,727 · Granted Oct 21, 2025

Edge couplers with coupling-assisting features

Inventors: Yusheng Bian (Ballston Lake, NY); Takako Hirokawa (Ballston Lake, NY)
Assignee: GlobalFoundries U.S. Inc.
G02B6/1228G02B6/13
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Quick Facts
Patent No.
US 12,449,597
App. No.
18/196,727
Granted
Oct 21, 2025
Kind
B2
Abstract

Structures including an edge coupler and methods of forming such structures. The structure comprises an edge coupler including a first portion and a second portion between the first portion and a semiconductor substrate, a first coupling-assistance feature adjacent to the first portion of the edge coupler, and a second coupling-assistance feature adjacent to the first portion of the edge coupler. The first portion of the edge coupler is positioned in a lateral direction between the first coupling-assistance feature and the second coupling-assistance feature.

Claims (39)

1. A structure for a photonics chip, the structure comprising:

a semiconductor substrate;

an edge coupler including a first portion and a second portion between the first portion and the semiconductor substrate;

a first coupling-assistance feature adjacent to the first portion of the edge coupler;

a second coupling-assistance feature adjacent to the first portion of the edge coupler; and

a plurality of connectors that extend from the first coupling-assistance feature to the second coupling-assistance feature,

wherein the first portion of the edge coupler is positioned in a lateral direction between the first coupling-assistance feature and the second coupling-assistance feature.

2. The structure of claim 1 wherein the edge coupler includes a longitudinal axis, and the first coupling-assistance feature is separated from the second coupling-assistance feature by a spacing in a direction transverse to the longitudinal axis of the edge coupler.

3. The structure of claim 2 wherein the spacing varies with position along the longitudinal axis.

4. The structure of claim 2 wherein the edge coupler includes a facet, the first coupling-assistance feature is a first strip that includes an end adjacent to the facet, the second coupling-assistance feature is a second strip includes an end adjacent to the facet, and the spacing increases with increasing distance from the facet.

5. The structure of claim 2 wherein the edge coupler includes a facet, the first coupling-assistance feature is a first strip that includes an end adjacent to the facet, the second coupling-assistance feature is a second strip includes an end adjacent to the facet, and the spacing increases piecewise with increasing distance from the facet.

6. The structure of claim 1 wherein the edge coupler includes a plurality of segments and a plurality of gaps between adjacent pairs of the segments, and each connector overlaps with one of the gaps.

7. The structure of claim 1 wherein the edge coupler includes a longitudinal axis, and each connector is aligned transverse to the longitudinal axis.

8. The structure of claim 1 comprising:

a plurality of fingers extending from the first coupling-assistance feature toward the edge coupler.

9. The structure of claim 8 wherein the edge coupler includes a plurality of segments and a plurality of gaps between adjacent pairs of the segments, and each finger overlaps with a portion of one of the gaps.

10. The structure of claim 8 wherein the edge coupler includes a longitudinal axis, and each finger is aligned transverse to the longitudinal axis.

11. The structure of claim 1 wherein the edge coupler includes a longitudinal axis, and the first coupling-assistance feature and the second coupling-assistance feature each include a portion that is inclined relative to the longitudinal axis of the edge coupler.

12. The structure of claim 1 further comprising:

a back-end-of-line stack including a dielectric layer, the dielectric layer having an edge adjacent to the edge coupler,

wherein the first coupling-assistance feature is connected to the edge of the dielectric layer, and the second coupling-assistance feature is connected to the edge of the dielectric layer.

13. The structure of claim 12 wherein the edge coupler includes a longitudinal axis, and the edge of the dielectric layer is aligned transverse to the longitudinal axis.

14. The structure of claim 1 wherein the edge coupler comprises silicon, and the first coupling-assistance feature and the second coupling-assistance feature comprise silicon nitride.

15. The structure of claim 1 further comprising:

a first dielectric layer on the semiconductor substrate,

wherein the first coupling-assistance feature and the second coupling-assistance feature are positioned on the first dielectric layer.

16. The structure of claim 15 wherein the first dielectric layer is positioned between the first portion of the edge coupler and the semiconductor substrate.

17. The structure of claim 16 further comprising:

a second dielectric layer between the first dielectric layer and the semiconductor substrate,

wherein the second portion of the edge coupler is positioned on the second dielectric layer.

18. The structure of claim 1 wherein the edge coupler includes a facet, and further comprising:

a light source adjacent to the edge coupler, the light source having a light output configured to provide light in a mode propagation direction toward the facet of the edge coupler.

19. A method of forming a structure for a photonics chip, the method comprising:

forming an edge coupler including a first portion and a second portion between the first portion and a semiconductor substrate;

forming a first coupling-assistance feature adjacent to the first portion of the edge coupler;

forming a second coupling-assistance feature adjacent to the first portion of the edge coupler; and

forming a plurality of connectors that extend from the first coupling-assistance feature to the second coupling-assistance feature,

wherein the first portion of the edge coupler is positioned in a lateral direction between the first coupling-assistance feature and the second coupling-assistance feature.

20. The structure of claim 18 wherein the light source is an optical fiber, a laser chip, or a photonic bump.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2023
From: BIAN, YUSHENG; HIROKAWA, TAKAKO
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 063627/0102 →
Continuity (1)
Related Publication 20240377582A1 · Nov 14, 2024
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