IP Library Granted Patent US 12,646,992
Granted Patent B2
US 12,646,992 · App. 18/200,268 · Granted Jun 2, 2026

Stator for a rotating electrical machine

Inventors: Shaohong Zhu (Columbus, IN); Richard Barden (Columbus, IN); Krzysztof Paciura (Columbus, IN)
Assignee: Cummins Inc.
H02K3/28H02K1/146
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Quick Facts
Patent No.
US 12,646,992
App. No.
18/200,268
Granted
Jun 2, 2026
Kind
B2
Abstract

A stator for a rotating electrical machine is disclosed. The stator comprises a plurality of stator teeth wound with stator windings. The stator windings on each tooth comprise at least two parallel conductors which are wound as separate coils. The coils on one tooth are transpose connected with the coils on another tooth. This may help to reduce or eliminate circulating currents, while at the same time minimizing AC losses.

Claims (25)

1 . A stator for a rotating electrical machine, the stator comprising a plurality of stator teeth wound with stator windings, wherein:

the plurality of stator teeth comprise at least a first tooth and a second tooth;

the stator windings on each tooth of the plurality of stator teeth comprise at least two parallel conductors, wherein the windings on each tooth comprise at least a radially outwards coil and a radially inwards coil of conductors; and

the parallel conductors on one tooth of the plurality of stator teeth are transpose connected with the parallel conductors on another tooth of the plurality of stator teeth, wherein a radially outwards coil wound around the first tooth is connected in series with a radially inwards coil wound around the second tooth, and a radially inwards coil wound around the first tooth is connected in series with a radially outwards coil wound around the second tooth.

2 . The stator according to claim 1 , wherein the windings on each tooth comprise a first conductor in a first position relative to the tooth and a second conductor in a second position relative to the tooth, and a first conductor on one tooth is connected in series with a second conductor on another tooth, and vice versa.

3 . The stator according to claim 1 , wherein each conductor of the at least two parallel conductors on one tooth is connected in series with a conductor of the at least two parallel conductors on another tooth to form a plurality of parallel paths.

4 . The stator according to claim 3 , wherein the conductors are connected such that each parallel path of the plurality of parallel paths has substantially the same impedance.

5 . The stator according to claim 3 , wherein the conductors are connected so as to minimize circulating currents between the parallel paths.

6 . The stator according to claim 1 , wherein the teeth whose parallel conductors are transposed connected are of the same phase.

7 . The stator according to claim 1 , wherein each conductor of the at least two parallel conductors is a wire with a rectangular cross-section.

8 . The stator according to claim 7 , wherein the rectangular cross-section of the wire has an aspect ratio of at least 2:1.

9 . The stator according to claim 1 , wherein each coil of the coils comprises a plurality of turns, and each turn of the plurality of turns comprises a single rectangular wire.

10 . The stator according to claim 1 , wherein each coil of the coils comprises an input terminal and an output terminal, and an output terminal on one coil of the coils is connected to an input terminal on another coil of the coils using a connector.

11 . The stator according to claim 1 , wherein the windings on each tooth comprise at least two coils in different positions on the tooth, and the coils on one tooth are transpose connected with the corresponding coils on another tooth.

12 . The stator according to claim 1 , wherein each coil of the coils comprises a rectangular wire, and the rectangular wire in the radially outwards coil is wider than the rectangular wire in the radially inwards coil.

13 . The stator according to claim 1 , wherein the windings on each tooth comprise an inner coil and an outer coil, and the inner coil is nested inside the outer coil.

14 . The stator according to claim 1 , wherein the windings on each tooth comprise two radially outwards coils, one nested inside the other, and one radially inwards coil.

15 . The stator according to claim 14 , wherein the coils of three teeth belonging to the same phase are transpose connected.

16 . The stator according to claim 1 , wherein the windings on each tooth comprise two radially outwards coils, one nested inside the other, and two radially inwards coils, one nested inside the other.

17 . A stator for a rotating electrical machine, the stator comprising a plurality of stator teeth wound with stator windings, wherein:

the stator windings on each tooth of the plurality of stator teeth comprise a radially inwards coil and a radially outwards coil connected in parallel; and

the coils on one tooth are transpose connected with the corresponding coils on another tooth, wherein a radially outwards coil wound around the one tooth is connected with a radially inwards coil wound around the another tooth, and a radially inwards coil wound around the one tooth is connected with a radially outwards coil wound around the another tooth.

18 . A method of winding a stator for a rotating electrical machine, the stator comprising a plurality of stator teeth, the method comprising:

winding each tooth of the plurality of stator teeth with at least two parallel conductors; and

transpose connecting the parallel conductors on one tooth of the plurality of stator teeth with the parallel conductors on another tooth of the plurality of stator teeth by connecting a radially outwards coil wound around the one tooth with a radially inwards coil wound around the another tooth, and connecting a radially inwards coil wound around the one tooth with a radially outwards coil wound around the another tooth.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2023
From: ZHU, SHAOHONG; BARDEN, RICHARD; PACIURA, KRZYSZTOF
To: CUMMINS INC.
Reel/Frame 064653/0595 →
Priority Claims (1)
GB 2207742 · May 26, 2022 · national
Continuity (1)
Related Publication 20230396113A1 · Dec 7, 2023
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