IP Library › Granted Patent US 12,141,644
Granted Patent B2
US 12,141,644 · App. 18/202,839 · Granted Nov 12, 2024

Card medium, electronic component for card medium, and metal card substrate for card medium

Inventors: Yukiko Katano (Tokyo, JP); Misaki Nonaka (Tokyo, JP); Shinji Kaneko (Tokyo, JP)
Assignee: TOPPAN INC.
G06K7/10366
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Quick Facts
Patent No.
US 12,141,644
App. No.
18/202,839
Granted
Nov 12, 2024
Kind
B2
Abstract

A card medium includes: a card body containing a metal material and having at least one aperture at a front surface thereof; an electronic component disposed in the at least one aperture and having an outer peripheral surface facing an aperture inner peripheral surface of the at least one aperture with a clearance from the aperture inner peripheral surface, at least part of the outer peripheral surface including a conductor exposed portion at which a conductor having conductive properties is exposed; a circuit substrate which is embedded into the card body and to which the electronic component is joined; and an electrical insulation portion provided between the electronic component and the aperture inner peripheral surface.

Claims (62)

1. A card medium, comprising:

a card body containing a metal material, the card body having at least one aperture at a front surface thereof, the at least one aperture having an inner peripheral surface as an aperture inner peripheral surface;

an electronic component disposed in the at least one aperture and having an outer peripheral surface facing the aperture inner peripheral surface with a clearance provided between the outer peripheral surface and the aperture inner peripheral surface, at least part of the outer peripheral surface including a conductor exposed portion at which a conductor having conductive properties is exposed;

a circuit substrate which is embedded into the card body and to which the electronic component is joined; and

an electrical insulation portion provided between the electronic component and the aperture inner peripheral surface, wherein:

the electrical insulation portion includes an outer peripheral recess portion formed at the at least part of the outer peripheral surface, the outer peripheral recess portion being recessed in a direction away from the aperture inner peripheral surface, and wherein:

the electronic component includes:

a plating portion formed inside the at least one aperture at an exposed portion of the electronic component, the exposed portion being exposed at the front surface of the card body, the plating portion having the conductor connected thereto; and

an outer peripheral insulating portion formed at an outer periphery of the electronic component so as to enclose the plating portion except the conductor exposed portion, the outer peripheral insulating portion being formed of a material having electrical insulation properties.

2. The card medium of claim 1 , wherein:

the electrical insulation portion includes an insulating film formed on at least one of at least part of an outer surface of the electronic component including the conductor exposed portion and at least part of an outer surface of the card body including the aperture inner peripheral surface.

3. The card medium of claim 2 , wherein:

the insulating film is disposed on at least the outer peripheral surface of the electronic component.

4. The card medium of claim 3 , wherein:

the insulating film is disposed on a mounting surface of the circuit substrate, the mounting surface having the electronic component mounted thereon.

5. The card medium of claim 2 , wherein:

the insulating film is disposed on at least the aperture inner peripheral surface.

6. The card medium of claim 2 , wherein:

the insulating film is made of a coating film of an insulating material.

7. The card medium of claim 2 , wherein:

the insulating film is made of an oxide film formed on a surface of a metal contained in the card body.

8. The card medium of claim 1 , further comprising:

an inner peripheral recess portion provided on the aperture inner peripheral surface at a position including a facing portion that faces the conductor exposed portion with a clearance provided from the conductor exposed portion, the inner peripheral recess portion being recessed in a direction away from the conductor exposed portion.

9. The card medium of claim 8 , wherein:

the electrical insulation portion is provided between the inner peripheral recess portion and the conductor exposed portion.

10. The card medium of claim 8 , wherein:

the card body has a thickness in a direction as a card thickness direction; and

the inner peripheral recess portion extends from the front surface to the circuit substrate in the card thickness direction.

11. The card medium of claim 8 , wherein:

the card body has a thickness in a direction as a card thickness direction; and

the inner peripheral recess portion extends from the front surface to part of the aperture inner peripheral surface in the card thickness direction.

12. A card medium, comprising:

a card body containing a metal material, the card body having at least one aperture at a front surface thereof, the at least one aperture having an inner peripheral surface as an aperture inner peripheral surface;

an electronic component disposed in the at least one aperture and having an outer peripheral surface facing the aperture inner peripheral surface with a clearance provided between the outer peripheral surface and the aperture inner peripheral surface, at least part of the outer peripheral surface including a conductor exposed portion at which a conductor having conductive properties is exposed;

a circuit substrate which is embedded into the card body and to which the electronic component is joined; and

an electrical insulation portion provided between the electronic component and the aperture inner peripheral surface, wherein:

the electrical insulation portion includes an insulating film formed on at least one of at least part of an outer surface of the electronic component including the conductor exposed portion and at least part of an outer surface of the card body including the aperture inner peripheral surface, and

the insulating film is made of an oxide film formed on a surface of a metal contained in the card body.

13. The card medium of claim 12 , further comprising:

an inner peripheral recess portion provided on the aperture inner peripheral surface at a position including a facing portion that faces the conductor exposed portion with a clearance provided from the conductor exposed portion, the inner peripheral recess portion being recessed in a direction away from the conductor exposed portion.

14. The card medium of claim 13 , wherein:

the electrical insulation portion is provided between the inner peripheral recess portion and the conductor exposed portion.

15. The card medium of claim 13 , wherein:

the card body has a thickness in a direction as a card thickness direction; and

the inner peripheral recess portion extends from the front surface to the circuit substrate in the card thickness direction.

16. The card medium of claim 13 , wherein:

the card body has a thickness in a direction as a card thickness direction; and

the inner peripheral recess portion extends from the front surface to part of the aperture inner peripheral surface in the card thickness direction.

17. A card medium, comprising:

a card body containing a metal material, the card body having at least one aperture at a front surface thereof, the at least one aperture having an inner peripheral surface as an aperture inner peripheral surface;

an electronic component disposed in the at least one aperture and having an outer peripheral surface facing the aperture inner peripheral surface with a clearance provided between the outer peripheral surface and the aperture inner peripheral surface, at least part of the outer peripheral surface including a conductor exposed portion at which a conductor having conductive properties is exposed;

a circuit substrate which is embedded into the card body and to which the electronic component is joined;

an electrical insulation portion provided between the electronic component and the aperture inner peripheral surface; and

an inner peripheral recess portion provided on the aperture inner peripheral surface at a position including a facing portion that faces the conductor exposed portion with a clearance provided from the conductor exposed portion, the inner peripheral recess portion being recessed in a direction away from the conductor exposed portion.

18. The card medium of claim 17 , wherein:

the electrical insulation portion is provided between the inner peripheral recess portion and the conductor exposed portion.

19. The card medium of claim 17 , wherein:

the card body has a thickness in a direction as a card thickness direction; and

the inner peripheral recess portion extends from the front surface to the circuit substrate in the card thickness direction.

20. The card medium of claim 17 , wherein:

the card body has a thickness in a direction as a card thickness direction; and

the inner peripheral recess portion extends from the front surface to part of the aperture inner peripheral surface in the card thickness direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2023
From: KATANO, YUKIKO; NONAKA, MISAKI; KANEKO, SHINJI
To: TOPPAN INC.
Reel/Frame 063778/0913 →
Priority Claims (3)
JP 2020-200566 · Dec 2, 2020 · national
JP 2020-200567 · Dec 2, 2020 · national
JP 2020-200568 · Dec 2, 2020 · national
Continuity (2)
Continuation PCTJP2021043833 · Nov 30, 2021
Related Publication 20230306214A1 · Sep 28, 2023