IP Library Granted Patent US 12,535,197
Granted Patent B2
US 12,535,197 · App. 18/211,856 · Granted Jan 27, 2026

Lighting system with a diffuser and optical elements

Inventor: Edward Bailey (Rochester Hills, MI)
Assignee: Autosystems, a division of Magna Exteriors Inc.
F21V5/02F21V19/0015F21Y2115/10
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Quick Facts
Patent No.
US 12,535,197
App. No.
18/211,856
Granted
Jan 27, 2026
Kind
B2
Abstract

A lighting system can include a light source comprising one or more LED chips. A cover can be optically coupled with the light source. A diffuser can be integrally formed with the cover. The diffuser can define a first region and a second region. The first region has a first asymmetrical optical element and the second region has a first symmetrical optical element.

Claims (33)

1 . A lighting system for a vehicle, the lighting system comprising:

a light source comprising one or more LED chips;

a cover optically coupled with the light source along a light source central axis; and

a diffuser integrally formed with the cover, the diffuser defining a first region and a second region,

wherein the first region has a first asymmetrical optical element and the second region has a first symmetrical optical element, the first asymmetrical optical element producing an elliptical diffusion pattern, wherein the first asymmetrical optical element is positioned a first distance from the light source in a z-direction and the first symmetrical optical element is positioned a second distance from the light source in a z-direction, and wherein the second distance is greater than the first distance.

2 . The lighting system of claim 1 , wherein the one or more LED chips are configured as mini-chip LEDs or micro-chip LEDs.

3 . The lighting system of claim 1 , wherein at least one of the one or more LED chips is configured as an LED chip on board (COB).

4 . The lighting system of claim 1 , further comprising:

a flexible circuit board operably supporting the light source.

5 . The lighting system of claim 4 , further comprising:

a housing positioned at least partially on an opposing side of the circuit board from the light source, wherein a width of an outer surface of the housing to an outer surface of the cover is less than approximately 6 millimeters.

6 . The system of claim 1 , wherein the elliptical diffusion pattern produces a homogenized line of visible light for a defined length.

7 . The lighting system of claim 6 , wherein the homogenized line of visible light has a width in a y-direction that is between approximately 1.5 millimeters and approximately 2.5 millimeters.

8 . The lighting system of claim 1 , wherein the diffuser further comprises:

a third region positioned between the first region and the second region, wherein the third region includes a first segment including a second asymmetrical optical element and a second segment including a second symmetrical optical element.

9 . The lighting system of claim 8 , wherein a diffusion pattern of the first asymmetrical optical element is varied from a diffusion pattern of the second asymmetrical optical element.

10 . A lighting system comprising:

a flexible circuit board;

one or more LED chips on board operably coupled with the flexible circuit board;

a cover optically coupled with the one or more LED chips on board; and

a diffuser integrally formed with the cover, the diffuser defining a first region, a second region, and a third region positioned between the first region and the second region, wherein the first region defines a first segment having a first optical element and a second segment having a second optical element, the second region has a third optical element, and the third region includes interspersed fourth and fifth optical elements, wherein a first LED chip on board of the one or more LED chips on board defines a center portion, wherein the first optical element is optically coupled with the first LED chip on board, and wherein the center portion of the first LED chip on board is offset from a center portion of the first optical element relative to a light source central axis of the first LED chip on board that is perpendicular to the circuit board.

11 . The lighting system of claim 10 , wherein a concentration of the fourth optical element is varied from a first side portion of the third region to a second side portion of the third region.

12 . The lighting system of claim 10 , wherein a concentration of the fifth optical element is varied from a first side portion of the third region to a second side portion of the third region.

13 . The lighting system of claim 10 , wherein the second optical element has a varied diffusion pattern from the first optical element.

14 . The lighting system of claim 10 , wherein the first optical element is offset from at least one of the one or more LED chips on board based on a curvature of the circuit board, a curvature of the cover, and a z-distance between the at least one of the one or more LED chips on board and the first optical element.

15 . The lighting system of claim 10 , wherein a concentration of the fifth optical element is varied from a first side portion of the third region to a second side portion of the third region.

16 . The lighting system of claim 10 , wherein the second optical element has a varied diffusion pattern from the first optical element.

17 . The lighting system of claim 10 , wherein the first optical element is offset from at least one of the one or more LED chips on board based on a curvature of the circuit board, a curvature of the cover, and a z-distance between the at least one of the one or more LED chips on board and the first optical element.

18 . A lighting system for a vehicle, the lighting system comprising:

a light source comprising one or more LED chips;

a cover optically coupled with the light source along a light source central axis;

a diffuser integrally formed with the cover, the diffuser defining a first region and a second region, the first region having a first asymmetrical optical element and the second region having a first symmetrical optical element, the first asymmetrical optical element producing an elliptical diffusion pattern, wherein the first asymmetrical optical element is positioned a first distance from the light source in a z-direction and the first symmetrical optical element is positioned a second distance from the light source in a z-direction, and wherein the second distance is greater than the first distance; and

a reflector element positioned on a side of the first asymmetrical optical element, wherein the side of the first asymmetrical optical element is positioned between the light source and the first symmetrical optical element in a z-direction.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 5, 2026
From: AUTOSYSTEMS, A DIVISION OF MAGNA EXTERIORS INC.
To: AUTOSYSTEMS BELLEVILLE INC.
Reel/Frame 075537/0368 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2023
From: BAILEY, EDWARD
To: AUTOSYSTEMS, A DIVISION OF MAGNA EXTERIORS INC.
Reel/Frame 063997/0623 →
Continuity (2)
Provisional Application 63354536 · Jun 22, 2022
Related Publication 20230417391A1 · Dec 28, 2023
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