IP Library Granted Patent US 12,426,534
Granted Patent B2
US 12,426,534 · App. 18/221,159 · Granted Sep 30, 2025

Lawn mower

Inventors: Peng Zhao (Changzhou, CN); Jiafu Xue (Changzhou, CN); Hui Chen (Changzhou, CN); Zhizheng Ding (Changzhou, CN); Jing Wang (Changzhou, CN); Zhaochong Liu (Changzhou, CN); Kai Huang (Changzhou, CN)
Assignee: Greenworks (Jiangsu) Co., Ltd.
A01D34/006B60L50/60B60L58/10G05B23/0259G07C5/08A01D2101/00B60L2240/545B60L2240/547
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Quick Facts
Patent No.
US 12,426,534
App. No.
18/221,159
Granted
Sep 30, 2025
Kind
B2
Abstract

The present invention provides a lawn mower comprising a battery system, a walking system and a cutter system. The lawn mower further comprises: a fault detection module, configured to detect if at least one of the battery system, walking system and cutter system has a fault; a fault determination module, configured to judge the fault level of the detected fault; and a control module, to control the current-limiting or outage of the corresponding battery system, the slowdown or stop of the walking system, as well as the slowdown or stop of the cutter system according to the fault level; compared with the prior art, the invention not only makes the fault detection more intelligent, but also the lawn mower can adjust the working state in real time according to the fault level, thereby improving the working efficiency.

Claims (22)

1. A lawn mower comprising:

a battery system including a battery, a battery box housing the battery, and a battery fault detection module configured to detect faults in the battery system;

a walking system including a walking system fault detection module configured to detect faults in the walking system;

a cutter system including a cutter system fault detection module configured to detect faults in the cutter system, wherein the cutter system comprises a plurality of cutters and each cutter from the plurality of cutters is configured with a cutter controller, wherein each of the cutter controller is configured to send fault codes to a fault determination module and to receive control instructions from a control module;

the fault determination module, communicatively connected to the battery fault detection module, and the cutter system fault detection module, and configured to receive fault codes from the battery fault detection module, and the cutter system fault detection module and make a fault level determination based on the detected faults in the battery system and the cutter system,

wherein the fault level determination is classified into one of a minor fault or a severe fault based on an alarm threshold associated with each fault level of the battery system, the walking system, and the cutter system; and

the control module communicatively connected to the battery system, the walking system, the cutter system, and the fault determination module;

wherein, the control module is configured to control the cutter system to reduce speed by 20-80% when the fault determination module determines that the fault level is the minor fault,

the control module is configured to control the cutter system to stop when the fault determination module determines that the fault level is the severe fault, wherein the walking system operates in a normal walking mode even after the fault level of the cutter system is at least one of the minor fault or the severe fault.

2. The lawn mower according to claim 1 , wherein the battery system comprises a discharge mode in which the lawn mower is in a low power state when the remaining battery power is less than a first threshold, the lawn mower is in a charge ready state when the remaining battery power is less than a second threshold, and the first threshold is greater than the second threshold.

3. The lawn mower according to claim 1 , wherein the battery system comprises a discharge mode in which the lawn mower is in a low power state when the remaining battery power is <5% of rated capacity and the lawn mower is in a charge ready state when the remaining battery power is <2% of rated capacity.

4. The lawn mower according to claim 1 , wherein the battery system comprises a charging mode, and

when the battery system is in the charging mode, the battery system is in a normal charging mode state when the battery system detects that the minimum temperature inside the battery box is higher than a first temperature preset value.

5. The lawn mower according to claim 4 , wherein the first temperature preset value is 2° C.

6. The lawn mower according to claim 1 , wherein the battery system further comprises a charging mode with a heating protection function;

wherein when the battery is ready to be charged:

(i) when the battery system detects that the lowest temperature inside the battery box is lower than a first temperature preset value, the battery enters a heating mode,

(ii) when the temperature inside the battery box reaches a second temperature preset value, the second temperature preset value being higher than the first temperature preset value, the battery enters a heating and charging mode, and

(iii) when the temperature inside the battery box reaches a third temperature preset value, the third temperature preset value being higher than the second temperature preset value, the battery enters a charging mode.

7. The lawn mower according to claim 6 , wherein the first temperature preset value is 2° C. and the third temperature preset value is 10° C.

8. The lawn mower according to claim 1 , wherein the detected faults in the battery system using the battery system fault detection module, in a discharge mode and a charging mode comprises at least one of individual voltage, individual voltage difference, a discharge temperature, a discharge current, a charging temperature, an insulation resistance, a master-slave MCU communication failure, the master-slave MCU hardware failure, a feedback current, or a combination thereof;

wherein the detected faults in the cutter system using the cutter system fault detection module comprises at least one of a cutter fault, a cutter motor fault including the cutter motor over temperature, the cutter motor stall, the cutter motor encoder abnormality, a circuit phase open circuit, or a combination thereof, and the cutter controller fault including working voltage abnormality, working temperature abnormality, motor overcurrent, MOS tube abnormality, precharge abnormality, Controller Area Network (CAN) communication abnormality, or a combination thereof.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 2, 2025
From: ZHAO, PENG; XUE, JIAFU; CHEN, HUI; DING, ZHIZHENG; WANG, JING; LIU, ZHAOCHONG; HUANG, KAI
To: GREENWORKS (JIANGSU) CO., LTD.
Reel/Frame 072130/0868 →
CHANGE OF NAME Recorded Jul 13, 2023
From: GLOBE (JIANGSU) CO., LTD.
To: GREENWORKS (JIANGSU) CO., LTD.
Reel/Frame 064272/0289 →
Priority Claims (1)
CN 201811415924.2 · Nov 26, 2018 · national
Continuity (2)
Continuation 16684783 · Nov 15, 2019
Related Publication 20230345863A1 · Nov 2, 2023
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