IP Library › Granted Patent US 12,571,233
Granted Patent B2
US 12,571,233 · App. 18/224,969 · Granted Mar 10, 2026

Inverted blocker rack and pinion

Inventor: Michael Hans Viklund (Indianapolis, IN)
Assignee: dormakaba USA Inc.
E05B9/086E05B27/0007E05B27/0075
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Quick Facts
Patent No.
US 12,571,233
App. No.
18/224,969
Granted
Mar 10, 2026
Kind
B2
Abstract

An interchangeable lock core for use with a key and having a locked state and an unlocked state is disclosed. The lock core may include a shell, a plug, and a lock. The plug may be positioned within and rotatable relative to the shell between a first plug position and a second plug position about a longitudinal axis of the plug. The plug may include a keyway adapted to receive the key. The lock may be rotatable about a lock axis between a first wherein a rotation of the plug is restricted and a second position wherein the plug is rotatable from the first plug position to the second plug position. The lock axis may be positioned outside of an envelope of the plug.

Claims (33)

1 . A lock core for use with a key, the lock core comprising:

a shell;

a plug positioned within and rotatable relative to the shell between a first plug position and a second plug position about a longitudinal axis of the plug, the plug including a keyway adapted to receive the key; and

a lock rotatable about a lock axis between a first position wherein a rotation of the plug is restricted by the lock and a second position wherein the plug is rotatable from the first plug position to the second plug position, the lock being rotatable within an envelope of the shell and the lock axis positioned outside of an envelope of the plug;

wherein the lock is rotatable from the second position to a third position wherein a rotation of the plug is restricted.

2 . The lock core of claim 1 , wherein the shell includes a passageway that receives the plug, and wherein the lock axis of the lock is positioned within the shell.

3 . The lock core of claim 1 , wherein the shell includes an upper region having a first cylindrical portion with a first maximum lateral extent, a lower region having a second cylindrical portion with a second maximum lateral extent, and a waist having a third maximum lateral extent, the third maximum lateral extent being less than the first maximum lateral extent and being less than the second maximum lateral extent.

4 . The lock core of claim 1 , wherein the lock axis of the lock is skewed relative to the longitudinal axis of the plug.

5 . The lock core of claim 1 , wherein a center plane of the lock intersects the longitudinal axis of the plug.

6 . The lock core of claim 1 , wherein the plug comprises a lock passage, and the lock is positioned in the lock passage.

7 . The lock core of claim 6 , further comprising a lock actuator positioned within the lock passage of the plug, the lock actuator comprising a rack and a spring longitudinally aligned with the rack, the rack comprising a receiver, one end of the spring is received by the receiver, and another end of the spring is received by the plug, and the spring provides a biasing force to bias the lock to the first position.

8 . The lock core of claim 7 , wherein a center plane of the lock intersects the rack.

9 . The lock core of claim 7 , wherein the lock actuator translates within the plug in a direction parallel to the longitudinal axis of the plug.

10 . The lock core of claim 9 , wherein translational movement of the lock actuator within the plug causes the lock to rotate about the lock axis.

11 . The lock core of claim 10 , wherein the lock rotates from the first position against the biasing force of the spring to the second position.

12 . The lock core of claim 9 , wherein the rack further comprises gear teeth, and the lock comprises a pinion that meshes with the gear teeth of the rack such that translation of the lock actuator causes the lock to rotate about the lock axis.

13 . The lock core of claim 1 , wherein the lock comprises a first end and a second end, and the shell comprises at least one lock receiver, and when the lock is in the second position, the first end and the second end of the lock are spaced apart from the at least one lock receiver.

14 . The lock core of claim 1 , wherein the lock comprises a first end and a second end, and the shell comprises at least one lock receiver, and when the lock is in the first position, the first end of the lock is received in the at least one lock receiver, and when the lock is in the third position, the second end of the lock is received in the at least one lock receiver.

15 . The lock core of claim 1 , wherein the lock core further comprises a front face, and when the lock is in the first position, the lock is in a proximalmost position relative to the front face, and when the lock is in the third position, the lock is in a distalmost position relative to the front face.

16 . The lock core of claim 1 , wherein the plug comprises an arcuate surface having a center of curvature, and the lock axis of the lock intersects the center of curvature.

17 . The lock core of claim 16 , wherein the lock comprises an arcuate blocker, and the arcuate blocker is supported by and rotates on the arcuate surface.

18 . The lock core of claim 1 , wherein, in the first position, a rotation of the plug to the second plug position is restricted.

19 . A lock core for use with a key, the lock core comprising: a shell;

a plug positioned within and rotatable relative to the shell between a first plug position and a second plug position about a longitudinal axis of the plug, the plug including a keyway adapted to receive the key;

a blocker movable between a first position restricting rotation of the plug, a second position allowing rotation of the plug, and a third position restricting rotation of the plug; and

a gear assembly positioned within the plug and configured to cause movement of the blocker between the first position, the second position, and the third position.

20 . A lock core for use with a key, the lock core comprising:

a shell;

a plug positioned within and rotatable relative to the shell between a first plug position and a second plug position about a longitudinal axis of the plug, the plug including a keyway adapted to receive the key;

a lock rotatable about a lock axis between a first position wherein a rotation of the plug is restricted by the lock and a second position wherein the plug is rotatable from the first plug position to the second plug position, the lock being rotatable within an envelope of the shell and the lock axis positioned outside of an envelope of the plug; and

a lock actuator positioned within the lock passage of the plug, the lock actuator comprising a rack and a spring longitudinally aligned with the rack, the rack comprising a receiver, one end of the spring is received by the receiver, and another end of the spring is received by the plug, and the spring provides a biasing force to bias the lock to the first position;

wherein the plug comprises a lock passage, and the lock is positioned in the lock passage.

21 . The lock core of claim 20 , wherein the lock actuator translates within the plug in a direction parallel to the longitudinal axis of the plug.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2023
From: VIKLUND, MICHAEL HANS
To: DORMAKABA USA INC.
Reel/Frame 064384/0794 →
Continuity (1)
Related Publication 20250027333A1 · Jan 23, 2025
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