IP Library › Granted Patent US 12,607,800
Granted Patent B2
US 12,607,800 · App. 18/226,331 · Granted Apr 21, 2026

Hollow-core optical fibers and methods for producing the same

Inventors: Paulo Clovis Dainese, Jr. (Painted Post, NY); Wei Jiang (Vestal, NY); Ming-Jun Li (Horseheads, NY); Xiaojun Liang (Chino Hills, CA); Dan Trung Nguyen (Painted Post, NY); Ilia Andreyevich Nikulin (Wilmington, NC)
Assignee: Corning Incorporated
G02B6/032C03B37/012C03B37/0256G02B6/02328G02B6/02361G02B6/02376G02B6/03622C03B2203/16
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Quick Facts
Patent No.
US 12,607,800
App. No.
18/226,331
Granted
Apr 21, 2026
Kind
B2
Abstract

A method for producing a hollow-core preform may include rolling a glass sheet to form a rolled-glass structure; and attaching one or more of the rolled-glass structures to an inner surface of an annular support structure to form a hollow-core preform, wherein the inner surface of the annular support structure defines an interior cavity and the one or more of the rolled-glass structures are positioned within the interior cavity. The hollow-core preform may be drawn into a hollow-core optical fiber.

Claims (27)

1 . A method for producing a hollow-core preform, the method comprising:

rolling a glass sheet to form a rolled-glass structure; and

attaching one or more rolled-glass structures to an inner surface of an annular support structure to form a hollow-core preform, wherein the inner surface of the annular support structure defines an interior cavity and the one or more of the rolled-glass structures are positioned within the interior cavity, wherein the rolled-glass structure comprises greater than or equal to 2 and less than or equal to 15 turns, and a space between each turn of the rolled-glass structure is occupied by a gas.

2 . The method of claim 1 , wherein one or more turns of the rolled-glass structure are closed by an inner surface of the rolled-glass structure contacting an outer surface of the rolled-glass structure or an end of the rolled-glass structure.

3 . The method of claim 1 , wherein one or more turns of the rolled-glass structure are closed by an inner surface or an end of the rolled-glass structure contacting an outer surface of the rolled-glass structure.

4 . The method of claim 1 , wherein each turn of the rolled-glass structure is closed.

5 . The method of claim 1 , wherein a single rolled-glass structure is positioned within the interior cavity of the annular support structure.

6 . The method of claim 1 , wherein greater than or equal to 3 and less than or equal to 8 rolled-glass structures are positioned within the interior cavity of the annular support structure.

7 . The method of claim 6 , wherein the rolled-glass structures are spaced apart from adjacent rolled-glass structures in a circumferential direction about a central longitudinal axis of the annular support structure.

8 . The method of claim 1 , wherein the glass sheet has a thickness greater than or equal to 50 μm and less than or equal to 1000 μm.

9 . The method of claim 1 , further comprising a preliminary step of imparting a pattern to the glass sheet.

10 . The method of claim 9 , wherein the pattern comprises a plurality of slots extending through the glass sheet.

11 . A method of forming a hollow-core optical fiber, the method comprising:

drawing an optical fiber from a hollow-core optical fiber preform, the hollow-core optical fiber preform comprising:

an annular support structure having an inner surface defining an interior cavity; and

one or more rolled-glass structures attached to the inner surface and positioned within the interior cavity, each of the one or more rolled-glass structures comprising a plurality of turns, wherein a space between each turn of the one or more rolled-glass structures is occupied by a gas.

12 . A hollow-core optical fiber comprising:

a substrate, the substrate comprising a tubular shape and an inner surface surrounding a central longitudinal axis of the hollow-core optical fiber;

a hollow core extending through the substrate along the central longitudinal axis of the hollow-core optical fiber; and

a cladding positioned between the central longitudinal axis of the hollow-core optical fiber and the substrate, the cladding comprising a rolled-glass cladding element circumscribing the central longitudinal axis, wherein the rolled-glass cladding element comprises a plurality of turns around the central longitudinal axis and a space between each turn of the rolled-glass cladding element is occupied by a gas.

13 . The hollow-core optical fiber of claim 12 , wherein the rolled-glass cladding element comprises greater than or equal to 2 and less than or equal to 15 turns.

14 . The hollow-core optical fiber of claim 13 , wherein one or more turns of the rolled-glass cladding element are closed by an interior surface of the rolled-glass cladding element contacting an exterior surface of the rolled-glass cladding element or an end of the rolled-glass cladding element.

15 . The hollow-core optical fiber of claim 13 , wherein one or more turns of the rolled-glass cladding element are closed by an interior surface of the rolled-glass cladding element or an end of the rolled-glass cladding element contacting an exterior surface of the rolled-glass cladding element.

16 . The hollow-core optical fiber of claim 13 , wherein each turn of the rolled-glass cladding element is closed.

17 . The hollow-core optical fiber of claim 12 , wherein the rolled-glass cladding element comprises a plurality of slots such that the rolled-glass cladding element is discontinuous in a cross-section of the hollow-core optical fiber perpendicular to the central longitudinal axis.

18 . The hollow-core optical fiber of claim 12 , wherein the cladding provides an anti-resonant effect at a wavelength λ, the anti-resonant effect operable to confine an optical signal at the wavelength λ in the hollow core.

19 . The hollow-core optical fiber of claim 18 , wherein the cladding is configured such that a confinement loss of a fundamental mode of the optical signal propagating in the hollow-core optical fiber is less than 1 dB/km at the wavelength λ, wherein the wavelength A is in a range from 1200 nm to 1800 nm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2023
From: DAINESE, PAULO CLOVIS, JR.; JIANG, WEI; LI, MING-JUN; LIANG, XIAOJUN; NGUYEN, DAN TRUNG; NIKULIN, ILIA ANDREYEVICH
To: CORNING INCORPORATED
Reel/Frame 064385/0294 →
Continuity (4)
Provisional Application 63467064 · May 17, 2023
Provisional Application 63467087 · May 17, 2023
Provisional Application 63394126 · Aug 1, 2022
Related Publication 20240034664A1 · Feb 1, 2024
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