IP Library › Granted Patent US 12,403,018
Granted Patent B2
US 12,403,018 · App. 18/240,548 · Granted Sep 2, 2025

Expandable spinal implant system and method of using same

Inventors: Charles Branch (Advance, NC); Charles Fisher (Vancouver, CA); Mladen Djurasovic (Louisville, KY); Marcel Dvorak (Vancouver, CA); Sigurd Berven (San Francisco, CA); Anthony J. Melkent (Germantown, TN); Jonathan M. Dewey (Memphis, TN); Keith E. Miller (Germantown, TN); Adriaan J. Kuyler (Germantown, TN)
Assignee: WARSAW ORTHOPEDIC, INC.
A61F2/447A61F2/28A61F2/4455A61F2/4465A61F2/4601A61F2/4611A61F2002/2817A61F2002/30092A61F2002/30133A61F2002/30168A61F2002/30304A61F2002/30405A61F2002/30471A61F2002/30507A61F2002/30537A61F2002/30538A61F2002/30556A61F2002/30579A61F2002/30593A61F2002/30841A61F2002/448A61F2002/4627A61F2002/4629A61F2310/00017A61F2310/00023A61F2310/00029A61F2310/00293A61F2310/00359A61F2310/00407A61F2310/00796A61F2310/00976B33Y80/00
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Quick Facts
Patent No.
US 12,403,018
App. No.
18/240,548
Granted
Sep 2, 2025
Kind
B2
Abstract

An expandable spinal implant includes a distal projection extending from only one side of the implant, ending in an anterior tip, the anterior portion and anterior tip defining an elongated distal end hook, which is wider than the proximal end. The distal end hook rotates around the spinal cord, aligning the implant with a desired pathway, then inserts into place in the disc space between the vertebrae. The elongated widened distal end hook provides a TLIF approach, distributes loads, provides anterior rim engagement, and creates lordosis.

Claims (45)

1. An expandable spinal implant comprising:

a frame comprising a frame proximal end, an opposite frame distal end, a distal wall at the frame distal end, and a distal aperture defined in the distal wall;

a plug movably disposed in the distal aperture and configured for movement from a first position to a second position, the plug including a first and a second engagement portion;

a first endplate portion pivotally engaged with the frame and configured to expand outward from the frame when the plug is moved from the first position to the second position, the first endplate portion including an upper surface, a first endplate portion proximal end, a first endplate portion distal end, the first endplate portion being configured to engage the first engagement portion of the plug;

a first distal end portion extending outwardly from the first endplate portion including at least one side surface and a first tip portion, the at least one side surface of the first distal end portion extending from the first tip portion to the first endplate portion;

a second endplate portion pivotally engaged with the frame and configured to expand outward from the frame when the plug is moved from the first position to the second position, the second endplate portion including a lower surface, a second endplate portion proximal end, a second endplate portion distal end, the second endplate portion being configured to engage the second engagement portion of the plug;

a second distal end portion extending outwardly from the second endplate portion including at least one side surface and a second tip portion, the at least one side surface of the second distal end portion extending from the second tip portion to the second endplate portion;

wherein movement of the plug from the first position to the second position, and corresponding interaction of the first engagement portion with the first endplate portion causes the first endplate portion and the first distal end portion to move away from the frame and interaction of the second engagement portion with the second endplate portion causes the second endplate portion and the second distal end portion to move away from the frame to move the implant from a collapsed position to an expanded position; and

wherein the first distal end portion includes a mid-longitudinal axis that is transverse to a mid-longitudinal axis of the first endplate portion, and the second distal end portion includes a mid-longitudinal axis that is transverse to a mid-longitudinal axis of the second endplate portion.

2. The expandable spinal implant of claim 1 , wherein when the implant is in the collapsed position, the first tip portion and the second tip portion each further define a distal end beveled portion.

3. The expandable spinal implant of claim 2 , wherein the implant is configured to be inserted in a disc space between upper and lower vertebral bodies until the distal end beveled portions of the first tip portion and the second tip portion engage an anterior apophyseal rim of one of the upper and lower vertebral bodies.

4. The expandable spinal implant of claim 1 , wherein the first endplate upper surface comprises at least one first row of teeth defined thereon, and the second endplate lower surface comprises at least one second row of teeth defined thereon.

5. The expandable spinal implant of claim 1 , wherein the frame further comprises a proximal wall at the frame proximal end, and at least one frame side wall engaged with the frame proximal wall and the frame distal wall, the frame side wall configured to space the frame proximal wall and the frame distal wall along a longitudinal axis of the expandable spinal implant.

6. The expandable spinal implant of claim 5 , wherein the plug comprises a threaded outer surface, and wherein the distal aperture comprises a threaded inner surface operably engaged with the threaded outer surface of the plug.

7. The expandable spinal implant of claim 1 , wherein a head portion of the plug is configured to contact portions of the first endplate portion and the second endplate portion to aid movement of the first endplate portion and the second endplate portion away from the frame when the plug is moved from the first position to the second position.

8. The expandable spinal implant of claim 1 , wherein one of the first endplate portion and the second endplate portion further comprise a first lateral side wall and a second lateral side wall spaced laterally apart from one another, the first lateral side wall extending in a first plane, the second lateral side wall extending in a second plane, and at least portions of the first distal end portion and the second distal end portion being located outside of an area between the first plane and the second plane.

9. An expandable spinal implant comprising:

a frame comprising a frame proximal end and an opposite frame distal end;

a plug movably attached to the frame and configured for movement from a first position to a second position, the plug including a first and a second engagement portion;

a first endplate portion pivotally engaged with the frame and configured to expand outward from the frame when the plug is moved from the first position to the second position via engagement of the first engagement portion of the plug with the first endplate portion;

a first distal end portion extending outwardly from the first endplate portion and including a first tip portion;

a second endplate portion pivotally engaged with the frame and configured to expand outward from the frame when the plug is moved from the first position to the second position via engagement of the second engagement portion of the plug with the second endplate portion;

a second distal end portion extending outwardly from the second endplate portion and including a second tip portion;

wherein movement of the plug from the first position to the second position, and corresponding interaction of the first engagement portion with the first endplate portion and of the second engagement portion with the second endplate portion causes the first endplate portion and the first distal end portion to move away from the frame and causes the second endplate portion and the second distal end portion to move away from the frame to move the implant from a collapsed position to an expanded position; and

wherein the first distal end portion includes a mid-longitudinal axis that is transverse to a mid-longitudinal axis of the first endplate portion, and the second distal end portion includes a mid-longitudinal axis that is transverse to a mid-longitudinal axis of the second endplate portion.

10. The expandable spinal implant of claim 9 , wherein when the implant is in the collapsed position, the first tip portion and the second tip portion each further define a distal end beveled portion; and wherein the implant is configured to be inserted in a disc space between upper and lower vertebral bodies until the distal end beveled portions of the first tip portion and the second tip portion engage an anterior apophyseal rim of one of the upper and lower vertebral bodies.

11. The expandable spinal implant of claim 9 , wherein the first endplate upper surface comprises at least one first row of teeth defined thereon, and the second endplate lower surface comprises at least one second row of teeth defined thereon.

12. The expandable spinal implant of claim 9 , wherein the frame further comprises a proximal wall at the frame proximal end and a distal wall at the frame distal end, and at least one frame side wall engaged with the frame proximal wall and the frame distal wall, the frame side wall configured to space the frame proximal wall and the frame distal wall along a longitudinal axis of the expandable spinal implant.

13. The expandable spinal implant of claim 12 , wherein the plug comprises a threaded outer surface, and wherein the frame comprises a distal aperture with a threaded inner surface operably engaged with the threaded outer surface of the plug.

14. The expandable spinal implant of claim 9 , wherein a head portion of the plug is configured to contact inner surfaces of the first endplate portion and the second endplate portion to aid movement of the first endplate portion and the second endplate portion away from the frame when the plug is moved from the first position to the second position.

15. The expandable spinal implant of claim 9 , wherein at least one of the first endplate portion and the second endplate portion further comprise a first lateral side wall and a second lateral side wall spaced laterally apart from one another, the first lateral side wall extending in a first plane, the second lateral side wall extending in a second plane, and at least portions of the first distal end portion and the second distal end portion being located outside of an area between the first plane and the second plane.

16. An expandable spinal implant comprising:

a frame comprising a frame proximal end and an opposite frame distal end;

a plug being moveable from a first position to a second position relative to the frame, and including at least one engagement portion;

a first endplate portion engaged with the frame, the first endplate portion including a first endplate portion proximal end and a first endplate portion distal end;

a first distal end portion extending outwardly from the first endplate portion and including a first tip portion;

a second endplate portion engaged with the frame, the second endplate portion including a second endplate portion proximal end and a second endplate portion distal end;

a second distal end portion extending outwardly from the second endplate portion and including a second tip portion;

wherein at least one of the first endplate portion and the second endplate portion is pivotally attached to the frame, and includes at least one complimentary engagement portion for engaging the at least one engagement portion of the plug;

wherein movement of the plug from the first position to the second position, and corresponding interaction of the at least one engagement portion with the at least one complimentary engagement portions causes movement of the implant from a collapsed position to an expanded position; and

wherein the first distal end portion includes a mid-longitudinal axis that is transverse to a mid-longitudinal axis of the first endplate portion, and the second distal end portion includes a mid-longitudinal axis that is transverse to a mid-longitudinal axis of the second endplate portion.

17. The expandable spinal implant of claim 16 , wherein the first distal end portion and the second distal end portion are each formed as a hooked end portion.

18. The expandable spinal implant of claim 16 , wherein one of the first endplate portion and the second endplate portion further comprise a first lateral side wall and a second lateral side wall spaced laterally apart from one another, the first lateral side wall extending in a first plane, the second lateral side wall extending in a second plane, and at least portions of the first distal end portion and the second distal end portion being located outside of an area between the first plane and the second plane.

19. The expandable spinal implant of claim 16 , wherein the frame further comprises a proximal wall at the frame proximal end and a distal wall at the frame distal end, and at least one frame side wall engaged with the frame proximal wall and the frame distal wall, the frame side wall configured to space the frame proximal wall and the frame distal wall along a longitudinal axis of the expandable spinal implant.

20. The expandable spinal implant of claim 19 , wherein the plug comprises a threaded outer surface, and wherein the frame comprises a distal aperture with a threaded inner surface operably engaged with the threaded outer surface of the plug.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 19, 2024
From: KUYLER, ADRIAAN J.; MELKENT, ANTHONY J.; MILLER, KEITH E.; BRANCH, CHARLES; DEWEY, JONATHAN M.; DJURASOVIC, MLADEN; FISHER, CHARLES; DVORAK, MARCEL; BERVEN, SIGURD
To: WARSAW ORTHOPEDIC, INC.
Reel/Frame 066187/0556 →
Continuity (4)
Continuation 17186862 · Feb 26, 2021
Continuation 16295714 · Mar 7, 2019
Division 15340770 · Nov 1, 2016
Related Publication 20240008998A1 · Jan 11, 2024
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