IP Library › Granted Patent US 12,422,340
Granted Patent B2
US 12,422,340 · App. 18/256,646 · Granted Sep 23, 2025

Dynamoelectric machine examination device, dynamoelectric machine examination system, and dynamoelectric machine

Inventors: Daichi Goto (Tokyo, JP); Naotaka Tsujimura (Tokyo, JP); Yoshihiro Morimoto (Tokyo, JP); Yasuki Hattori (Tokyo, JP)
Assignee: MITSUBISHI GENERATOR CO., LTD.
G01M99/005
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Quick Facts
Patent No.
US 12,422,340
App. No.
18/256,646
Granted
Sep 23, 2025
Kind
B2
Abstract

A rotary electric machine examination device of the present disclosure includes: first and second base units attached to both ends of rotor retaining rings fixed to both axial end sides of a rotor; a guide wire stretched between the first and second base units; an inspection unit which moves on the stator and includes a housing having both side surfaces restricted by the guide wire, and a sensor unit; and a driving rope which drives the inspection unit in the axial direction. The guide wire is stretched such that the distance between the guide wire and the rotation axis at the positions of the first and second base units is greater than the distance between the guide wire and the rotation axis at the position of the inspection unit.

Claims (42)

1. A rotary electric machine examination device for examining a rotary electric machine having an annular stator and a rotor rotatably provided on an inner surface side of the stator, the rotary electric machine examination device comprising:

a first base unit and a second base unit respectively attached to one and another of rotor retaining rings respectively fixed to both end sides in an axial direction of the rotor;

a guide wire stretched between the first base unit and the second base unit;

an inspection unit including a housing of which both side surfaces are restricted by the guide wire, and a sensor unit which is attached to the housing and measures the rotor, the inspection unit being movable in the axial direction on the stator; and

a driving rope of which one end is attached to the housing and which drives the inspection unit along the axial direction, wherein

the guide wire is stretched such that a distance between the guide wire and a rotation axis of the rotor at positions of the first base unit and the second base unit is greater than a distance between the guide wire and the rotation axis of the rotor at a position of the inspection unit.

2. The rotary electric machine examination device according to claim 1 , wherein

the guide wire is stretched such that, at the position of the first base unit or the second base unit, the guide wire is farthest from the rotation axis of the rotor, and at the position of the inspection unit, the guide wire is closest to the rotation axis of the rotor.

3. The rotary electric machine examination device according to claim 1 , further comprising a tension imparting unit which is provided to one or both of the first base unit and the second base unit and to which one end of the guide wire is fixed, the tension imparting unit imparting tension to the guide wire.

4. The rotary electric machine examination device according to claim 3 , wherein

the tension imparting unit is provided to one or both of the first base unit and the second base unit via a base-unit-side elevating/lowering mechanism for elevating/lowering in a radial direction of the rotor.

5. The rotary electric machine examination device according to claim 3 , wherein

the guide wire is inserted through guides respectively provided at both side surfaces of the housing, and

a distance between a pair of the tension imparting unit and a guide wire support shaft provided to one or both of the first base unit and the second base unit is greater than a distance between the guides respectively provided at the both side surfaces.

6. The rotary electric machine examination device according to claim 3 , wherein

the guide wire is inserted through guides respectively provided at both side surfaces of the housing, and

a distance between a pair of the tension imparting unit and a guide wire support shaft provided to one or both of the first base unit and the second base unit is smaller than a distance between the guides respectively provided at the both side surfaces.

7. The rotary electric machine examination device according to claim 1 , wherein

the inspection unit includes an arm composed of a wheel and an adjusted-length leg of which one end and another end are respectively attached to the wheel and the housing and which is for adjusting a distance between the inspection unit and the rotor.

8. The rotary electric machine examination device according to claim 7 , wherein

the wheel composing one said arm of the inspection unit comprises a plurality of wheels.

9. The rotary electric machine examination device according to claim 1 , wherein

the inspection unit includes an arm composed of a wheel, a fixed-length leg of which one end and another end are respectively attached to the wheel and the housing, and an angle adjustment jig for adjusting an angle between the fixed-length leg and the housing.

10. The rotary electric machine examination device according to claim 9 , wherein

the angle adjustment jig composing one said arm of the inspection unit comprises a plurality of angle adjustment jigs.

11. The rotary electric machine examination device according to claim 1 , further comprising winding mechanisms for fixing the first base unit and the second base unit to the rotor retaining rings and moving the inspection unit in a circumferential direction of the rotor.

12. The rotary electric machine examination device according to claim 1 , wherein

an insertion rail is attached to at least one of the first base unit and the second base unit.

13. A rotary electric machine examination system comprising:

the rotary electric machine examination device according to claim 1 ; and

a remote device connected with the rotary electric machine examination device through communication.

14. A rotary electric machine examination method using a rotary electric machine examination system including the rotary electric machine examination device according to claim 1 and a remote device connected with the rotary electric machine examination device through communication, the method comprising the steps of:

registering examination position information of the inspection unit inside the rotary electric machine;

performing movement in a circumferential direction of the rotor in a state in which the inspection unit is mounted to the first base unit or the second base unit, on the basis of the examination position information;

moving the inspection unit in the axial direction of the rotor by the driving rope on the basis of the examination position information; and

the inspection unit performing inspection at each examination position by at least one inspection means on the basis of the examination position information.

15. A rotary electric machine examination device for examining a rotary electric machine having an annular stator and a rotor rotatably provided on an inner surface side of the stator, the rotary electric machine examination device comprising:

a first base unit and a second base unit respectively attached to one and another of rotor retaining rings respectively fixed to both end sides in an axial direction of the rotor;

a guide wire stretched between the first base unit and the second base unit;

an inspection unit including a housing of which both side surfaces are restricted by the guide wire, arms which are attached to the both side surfaces of the housing and are each provided with, at one end, a magnet wheel for generating a magnetic attractive force to the stator, and a sensor unit which is attached to the housing and measures the rotor, the inspection unit being movable in the axial direction on the stator;

a driving rope of which one end is attached to the housing and which drives the inspection unit along the axial direction; and

an insertion rail attached to at least one of the first base unit and the second base unit.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2024
From: MITSUBISHI ELECTRIC CORPORATION
To: MITSUBISHI GENERATOR CO., LTD.
Reel/Frame 068634/0174 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2023
From: GOTO, DAICHI; TSUJIMURA, NAOTAKA; MORIMOTO, YOSHIHIRO; HATTORI, YASUKI
To: MITSUBISHI ELECTRIC CORPORATION
Reel/Frame 063902/0502 →
Continuity (1)
Related Publication 20240044748A1 · Feb 8, 2024
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