Hand-held capper/decapper device and method
In a hand-held capper/decapper device, cap drivers in an array are driven by an array of rotary motors that drive the cap drivers in forward and reverse rotary directions to cap and decap caps from threaded receptacles. A common linear drive drives ejector pins through the centers of cap drivers to eject caps from the cap drivers. Single button operation is enabled by a controller that responds to press and release of a control button to alternate between decap and cap functions. The cap function finishes with ejection by extension of an ejector pin. An ejector button may also be provided for ejection without rotation of cap drivers. The cap drivers float against compression springs that apply axial force to the cap drivers. Ejection of the caps is staggered to reduce force required. Replaceable cap drivers designed to corresponded to cap designs are supported in a removable cartridge that is retained on a hand-held housing by magnets.
1 . A hand-held capper/decapper device comprising:
a housing configured to be held by hand against an array of threaded receptacles;
an array of cap drivers supported by the housing and configured to engage and retain threaded caps;
motorized rotary drive that drives the cap drivers in forward and reverse rotary directions to cap and decap the caps on and from the threaded receptacles;
an array of ejector pins supported by the housing, the ejector pins extending through the cap drivers;
motorized linear drive that drives the ejector pins through the cap drivers to eject caps from the cap drivers; and
a motor controller that controls the motorized rotary drive and the motorized linear drive in response to a control button on the housing, the controller configured to control and alternate between a decap function and a cap function with each press of the control button,
in the decap function, the motorized rotary drive driving the cap drivers in a reverse rotary direction to decap the threaded receptacles; and
in the cap function, the motorized rotary drive driving the cap drivers in a forward rotary direction to cap the threaded receptacles, followed by the motorized linear drive driving the ejector pins through the cap drivers to eject the caps from the cap drivers and then retracting the ejector pins.
2 . The hand-held capper/decapper device as claimed in claim 1 , further comprising an eject button on the housing, the motor controller responding to press of the eject button to cause the motorized linear drive to drive the ejector pins through the cap drivers, to eject caps from the cap drivers, to then retract the ejector pins, and to then enter a state to perform the decap function with the next press of the control button.
3 . The hand-held capper/decapper device as claimed in claim 1 , wherein in the decap function, the motorized rotary drive rotates in a forward direction to engage the cap drivers to the caps prior to driving the cap drivers in the reverse rotary direction.
4 . The hand-held capper/decapper device as claimed in claim 1 , wherein the cap drivers are supported in a cartridge that is removably attached to the housing, the cap drivers engaging the motorized rotary drive through the ejector pins.
5 . The hand-held capper/decapper device as claimed in claim 4 , wherein the motorized linear drive drives the ejector pins in a single fixed stroke length and the cap drivers in the cartridge are of lengths that complement the caps to control depth of stroke length within the caps.
6 . The hand-held capper/decapper device as claimed in claim 4 , wherein the cartridge is retained on the housing by magnets.
7 . The hand-held capper/decapper device as claimed in claim 1 , wherein the cap drivers float vertically against springs.
8 . The hand-held capper/decapper device as claimed in claim 1 , wherein the motorized linear drive is of a fixed stroke length and the motorized linear drive engages one set of ejector pins prior to another set of ejector pins.
9 . The hand-held capper/decapper device as claimed in claim 1 , wherein the motorized rotary drive comprises individual rotary motors, each motor coupled to drive a cap driver, and the motorized linear drive comprises a common linear motor that drives all ejector pins.
10 . A method of capping/decapping threaded receptacles with a handheld device comprising:
positioning cap drivers on the handheld device against the threaded receptacles;
with a control button on the handheld device, controlling motorized rotary drive of the cap drivers and motorized linear drive of ejector pins supported in a housing through a motor controller, the controller alternating between decap and cap functions and controlling one of the functions with each press of the control button,
in the decap function, driving the cap drivers in reverse rotary direction to decap the threaded receptacles, and
in the cap function driving the cap drivers in forward rotary direction to cap the threaded receptacles, followed by driving the ejector pins through the cap drivers to eject the caps from the cap drivers and then retracting the ejector pins.
11 . The method as claimed in claim 10 , further comprising with press of an eject button on the handheld device causing the motorized linear drive to drive the ejector pins through the cap drivers to eject caps from the cap drivers, to retract the ejector pins, and to then enter a state to perform the decap function with the next press of the control button.
12 . The method as claimed in claim 10 , wherein in the decap function, the motorized rotary drive rotates in a forward direction to engage the cap drivers to the caps prior to driving the cap drivers in the reverse rotary direction.
13 . The method as claimed in claim 10 further comprising installing the cap drivers in a cartridge that is removably attached to the housing, the cap drivers engaging the motorized rotary drive in the housing.
14 . The method as claimed in claim 13 , wherein the motorized linear drive drives the ejector pins in a single fixed stroke length and the cap drivers in the cartridge are of lengths that complement the caps to control depth of stroke length within the caps.
15 . The method as claimed in claim 13 , wherein the cartridge is retained on the housing by magnets.
16 . The method as claimed in claim 10 , wherein the cap drivers float vertically against springs.
17 . The method as claimed in claim 10 , wherein the motorized linear drive is of a fixed stroke length and the motorized linear drive engages one set of ejector pins prior to another set of ejector pins.
18 . The method as claimed in claim 10 , wherein the motorized rotary drive comprises individual rotary motors coupled to the ejector pins to drive the cap drivers through the ejector pins and the motorized linear drive comprises a common linear motor that drives all ejector pins.
19 . A hand-held capper/decapper device comprising:
a housing configured to be held by hand against an array of threaded receptacles;
an array of cap drivers supported by the housing in a removable cartridge and configured to engage and retain threaded caps, the cartridge being retained on the housing by magnets;
an array of ejector pins supported by the housing, the ejector pins extending through the cap drivers;
motorized linear drive that drives the ejector pins through the cap drivers to eject caps from the cap drivers; and
motorized rotary drive that engages the cap drivers to drive the cap drivers in forward and reverse rotary directions to cap and decap the caps on and from the threaded receptacles.
20 . A hand-held capper/decapper device comprising:
a housing configured to be held by hand against an array of threaded receptacles;
an array of cap drivers supported by the housing and configured to engage and retain threaded caps;
an array of ejector pins supported by the housing, the ejector pins extending through the cap drivers;
individual drive motors configured to rotate the cap drivers in forward and reverse rotary directions to cap and decap the caps on and from the threaded receptacles; and
a common linear drive motor that translates the ejector pins through the cap drivers to eject caps from the cap drivers.
21 . The hand-held capper/decapper device as claimed in claim 20 , wherein the cap drivers are supported in a cartridge that is removably attached to the housing, the cap drivers to be rotated by the individual drive motors.
22 . The hand-held capper/decapper device as claimed in claim 21 , wherein the common linear drive motor drives the ejector pins in a single fixed stroke length and the cap drivers in the cartridge are of lengths that complement the caps to control depth of stroke length within the caps.
23 . The hand-held capper/decapper device as claimed in claim 21 , wherein the cartridge is retained on the housing by magnets.
24 . The hand-held capper/decapper device as claimed in claim 20 , wherein the cap drivers float vertically against springs.
25 . The hand-held capper/decapper device as claimed in claim 20 , wherein the common linear drive motor is of a fixed stroke length and the common linear drive motor engages one set of ejector pins prior to another set of ejector pins.
26 . The hand-held capper/decapper device as claimed in claim 20 further comprising:
an array of ejector pin hubs, each ejector pin hub configured to be rotated by and be axially translatable relative to one of the individual drive motors, each ejector pin hub coupled to rotate a cap driver and coupled between the common linear drive and an ejector pin to translate the ejector pin through the cap driver.
27 . A hand-held capper/decapper device comprising:
a housing configured to be held by hand;
an array of drive motors in the housing;
an array of ejector pin hubs, each ejector pin hub configured to be rotated by and be axially translatable relative to a drive motor of the array of drive motors;
an array of ejector pins, each supported by one of the ejector pin hubs;
an array of cap drivers, each configured to be rotated by an ejector pin hub of the array of ejector pin hubs and configured to engage and retain a threaded cap, rotation of the cap drivers in forward and reverse rotary directions enabling capping and decapping of the caps on and from threaded receptacles, the ejector pins extending through the cap drivers; and
a common linear drive motor that translates the array of ejector pin hubs to translate the ejector pins through the cap drivers to eject caps from the cap drivers.
28 . The hand-held capper/decapper device as claimed in claim 27 , wherein the cap drivers are supported in a cartridge that is removably attached to the housing, the cap drivers to be rotated by the array of drive motors through the array of ejector pin hubs.
29 . The hand-held capper/decapper device as claimed in claim 27 wherein the cap drivers float vertically against springs positioned between the cap drivers and the ejector pin hubs.