FOOD CONTACT SAFE, GERM REPELLENT MATERIAL
A food contact safe, germ repellent plastic selected from modified thermoplastic, vulcanized silicone rubber or modified base plastic. The plastic includes an anti-biofouling agent at approximately 1 to 20 wt. % to the total weight of the plastic; and one or more components of fillers, carrier agent, mold releasing agent, curing agent, and/or oil, at approximately 0.1 to 2 wt. % for each or more of the components to the total weight of the plastic, where the anti-biofouling agent forming a hydration layer on the plastic imparts germ repellency against bacteria including Escherichia coli and Staphylococcus aureus while optical and mechanical properties including transmittance, tensile strength, impact strength, hardness, and/or heat deflection temperature of the plastic is/are changed by less than 10% after being associated with the anti-biofouling agent and the one or more of the components other than the anti-biofouling agent.
1 . A food contact safe, germ repellent material selected from a thermoplastic or an elastomer, the material comprising:
one or more anti-biofouling agents at approximately 0.1 to 20 wt. % to the total weight of the thermoplastic or the elastomer; and
one or more components of fillers, carrier agent, mold releasing agent, curing agent, and/or oil, at approximately 0.1 to 2 wt. % for each or more of the components to the total weight of the thermoplastic or the elastomer,
the anti-biofouling agents forming a hydration layer on the thermoplastic or elastomer imparting germ repellency of at least 92.1% against bacteria including Escherichia coli and Staphylococcus aureus while optical and mechanical properties including transmittance, tensile strength, impact strength, hardness, and/or heat deflection temperature of the material is/are changed by less than 10% after being associated with the one or more anti-biofouling agents and the one or more of the components other than the anti-biofouling agent.
2 . The material of claim 1 , wherein the thermoplastic is selected from modified polycyclohexylenedimethylene terephthalate or polypropylene, and copolymer thereof.
3 . The material of claim 2 , wherein the one or more anti-biofouling agents is/are selected from polyol and derivatives thereof.
4 . The material of claim 2 , wherein the copolymer of polypropylene comprises polypropylene impact copolymer.
5 . The material of claim 3 , wherein the one or more anti-biofouling agents is/are at approximately 0.1 to 10 wt. %.
6 . The material of claim 3 , wherein the polyol and derivatives thereof include polyethylene glycol sorbitan monolaurate, polyethylene glycol sorbitan monooleate, poly(ethylene glycol) sorbitol hexaoleate, ceteareth-20, poly (ethylene glycol) distearate, poly (ethylene glycol) dimethicone, poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide), poly(ethylene glycol)-block-poly(propylene glycol)-block-poly(ethylene glycol), and alkyl polyglycol ether.
7 . The material of claim 2 , wherein the fillers are reinforcing fillers comprising one or more types of nano-sized inorganic particles.
8 . The material of claim 7 , wherein the inorganic particles are at approximately 0.1 to 1 wt. %.
9 . The material of claim 7 , wherein the inorganic particles include fumed silica treated with any one of hexamethyldisilazane, dimethylpolysiloxane, and polydimethylsiloxane.
10 . The material of claim 2 , wherein the carrier agent is represented by the following formula:
wherein R 1 and R 2 are independently hydrocarbon moieties and each of the hydrocarbon moieties comprises about 10 to 30 carbon atoms with linear or branched chain.
11 . The material of claim 10 , wherein the carrier agent is at approximately 0.1 to 1 wt. %.
12 . The material of claim 10 , wherein the carrier agent comprises stearyl palmitate, stearyl behenate, stearyl stearate, palmityl palmitate, myristyl palmitate, and myristyl myristate.
13 . The material of claim 1 , wherein the elastomer is high consistency rubber.
14 . The material of claim 13 , wherein the fillers comprise silica.
15 . The material of claim 13 , wherein the oil is silicone oil including hydroxyl silicone oil.
16 . The material of claim 13 , wherein the one or more anti-biofouling agents comprise one or more polyethylene glycol and fatty acid moieties.
17 . The material of claim 16 , wherein the one or more anti-biofouling agents comprise polyethylene glycol fatty acid ester, polyoxyethylene lauryl ether, polyethylene glycol dimethicone, trimethoxysilyl propoxy polyethylene oxide methyl ether, and polyethylene glycol di stearate.
18 . The material of claim 13 , wherein the curing agent comprises 2,4-dichlorobenzoyl peroxide and di-tert-butyl 1,1,4,4-tetramethyltetramethylene diperoxide.
19 . (canceled)
20 . A method for preparing the material of claim 1 comprising:
preparing the masterbatch of anti-biofouling agents by comingling the thermoplastics with anti-biofouling agents, one or more components of fillers, carrier agent, mold releasing agent, curing agent, and/or oil at approximately 0.1 to 2 wt. % in a twin-screw extrusion process;
adding the masterbatch into one of the thermoplastics at 1 to 25 wt. % for molding,
wherein the thermoplastics comingled with the antibiofouling agents are selected from modified polycyclohexylenedimethylene terephthalate or polypropylene.
21 . A method for preparing the material of claim 13 comprising:
mixing raw silicone rubber, the one or more anti-biofouling agents, the fillers and carrier agent in a two-roll mill to form a mixture;
compression molding the mixture for vulcanization to obtain a vulcanized silicone rubber;
heating the vulcanized silicone rubber in an oven for post-vulcanization to obtain the elastomer.