IP Library Granted Patent US 12,563,978
Granted Patent B2
US 12,563,978 · App. 18/258,890 · Granted Feb 24, 2026

Substrate for epitaxially growing diamond crystal and method of manufacturing diamond crystal

Inventors: Seongwoo Kim (Tokyo, JP); Koji Koyama (Tokyo, JP)
Assignee: ORBRAY CO., LTD.
H01L21/0242C30B25/18C30B29/04H01L21/02425H01L21/0243H01L21/02433H01L21/02491H01L21/02527H01L21/0262H01L21/02658
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Quick Facts
Patent No.
US 12,563,978
App. No.
18/258,890
Granted
Feb 24, 2026
Kind
B2
Abstract

Provided are a substrate for epitaxially growing a diamond crystal, having at least a surface made of a metal, in which the above surface made of the metal is a plane having an off angle φ of more than 0°, and the full width at half maximum of the X-ray diffraction peak from the (002) plane by the X-ray rocking curve measurement at the above surface made of the metal is 300 seconds or less; and a method of manufacturing a diamond crystal, including epitaxially growing a diamond crystal on the above surface made of the metal of the above substrate.

Claims (25)

1 . A substrate for epitaxially growing a diamond crystal, which comprises

at least a surface made of a metal, and

a plurality of terraces connected in a stepped shape on the surface made of the metal, wherein the surface made of the metal is a plane having an off angle φ of more than 0°, and a full width at half maximum of an X-ray diffraction peak from a (002) plane by an X-ray rocking curve measurement at the surface made of a metal is 300 seconds or less.

2 . The substrate according to claim 1 , wherein the off angle φ is 3° or more and 18° or less.

3 . The substrate according to claim 1 , wherein the metal is a metal selected from the group consisting of group 8 elements, group 9 elements, and group 10 elements, and the surface made of the metal is a surface having the off angle φ in a <100> axis direction or a <110> axis direction with respect to a (100) plane.

4 . The substrate according to claim 1 , wherein the substrate has a metal layer on an underlying substrate, and the surface made of the metal is a surface of the metal layer.

5 . The substrate according to claim 4 , wherein the underlying substrate is a sapphire substrate, a Si substrate, a SrTiO 3 substrate, or a YSZ substrate.

6 . The substrate according to claim 4 , wherein a surface of the underlying substrate having the metal layer is a plane having an off angle θ of more than 0°.

7 . The substrate according to claim 4 , wherein the underlying substrate is a sapphire substrate, and a surface of the sapphire substrate having the metal layer is:

a plane having an off angle θ of more than 0° in an m axis or c axis direction with respect to an A plane,

a plane having an off angle θ of more than 0° in a [−1101] axis or a axis direction with respect to an R plane, or

a plane having an off angle θ of more than 0° in an a axis or c axis direction with respect to an M plane.

8 . The substrate according to claim 6 , wherein the off angle θ is 3° or more and 20° or less.

9 . The substrate according to claim 6 , wherein φ=(0.89 to 0.9)×θ+T (T: φ value for θ=0° or tolerance angle value at the time of setting θ=0°) holds with respect to the off angle θ.

10 . A method of manufacturing a diamond crystal, which comprises epitaxially growing a diamond crystal on the surface made of the metal of the substrate according to claim 1 .

11 . A method of manufacturing a diamond crystal according to claim 10 , wherein the substrate comprises a plurality of steps and terraces on the surface made of the metal, and the method comprises epitaxially growing the diamond crystal in a plane direction of the terrace with the step as a starting site of epitaxial growth of a crystal lattice array.

12 . The substrate according to claim 2 , wherein the metal is a metal selected from the group consisting of group 8 elements, group 9 elements, and group 10 elements, and

the surface made of the metal is a surface having the off angle φ in a <100> axis direction or a <110> axis direction with respect to a (100) plane.

13 . The substrate according to claim 2 , wherein the substrate has a metal layer on an underlying substrate, and the surface made of the metal is a surface of the metal layer.

14 . The substrate according to claim 12 , wherein the substrate has a metal layer on an underlying substrate, and the surface made of the metal is a surface of the metal layer.

15 . The substrate according to claim 13 , wherein the underlying substrate is a sapphire substrate, a Si substrate, a SrTiO 3 substrate, or a YSZ substrate.

16 . The substrate according to claim 14 , wherein the underlying substrate is a sapphire substrate, a Si substrate, a SrTiO 3 substrate, or a YSZ substrate.

17 . The substrate according to claim 5 , wherein a surface of the underlying substrate having the metal layer is a plane having an off angle θ of more than 0°.

18 . The substrate according to claim 13 , wherein a surface of the underlying substrate having the metal layer is a plane having an off angle θ of more than 0°.

19 . The substrate according to claim 14 , wherein a surface of the underlying substrate having the metal layer is a plane having an off angle θ of more than 0°.

Assignments (2)
CHANGE OF NAME Recorded Feb 1, 2024
From: ADAMANT NAMIKI PRECISION JEWEL CO., LTD.
To: ORBRAY CO., LTD.
Reel/Frame 066321/0519 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 31, 2023
From: KIM, SEONGWOO; KOYAMA, KOJI
To: ADAMANT NAMIKI PRECISION JEWEL CO., LTD.
Reel/Frame 064431/0529 →
Priority Claims (3)
JP 2020-213483 · Dec 23, 2020 · national
JP 2020-213490 · Dec 23, 2020 · national
JP 2021-147187 · Sep 9, 2021 · national
Continuity (1)
Related Publication 20240052522A1 · Feb 15, 2024
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