IP Library Granted Patent US 12,480,031
Granted Patent B2
US 12,480,031 · App. 18/266,973 · Granted Nov 25, 2025

Thermally conductive resin composition, cured product, heat transfer member and electronic device

Inventors: Hajime Yukutake (Minato-ku, JP); Hajime Funahashi (Minato-ku, JP); Hikaru Satoh (Minato-ku, JP)
Assignee: Resonac Corporation
C09K5/14C08G59/245C08G59/3218C08G59/38C08G59/621C08G59/688C08K3/22C08K9/02H05K7/209C08K2003/2227C08K2201/001
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Quick Facts
Patent No.
US 12,480,031
App. No.
18/266,973
Granted
Nov 25, 2025
Kind
B2
Abstract

A thermally conductive resin composition includes an epoxy resin and a thermally conductive powder. The thermally conductive powder includes aluminum nitride having a silicon-containing oxide coating on a surface thereof and another thermally conductive powder. The content of the epoxy resin is 1% by mass or more and 20% by mass or less based on the total amount of the thermally conductive resin composition. The content of the thermally conductive powder is 80% by mass or more and 99% by mass or less based on the total amount of the thermally conductive resin composition. The content of the aluminum nitride having a silicon-containing oxide coating on a surface thereof is 10% by mass or more and 70% by mass or less based on the total amount of the thermally conductive resin composition. The content of the other thermally conductive powder is 10% by mass or more and 89% by mass or less based on the total amount of the thermally conductive resin composition.

Claims (13)

1 . A cured product of a thermally conductive resin composition comprising an epoxy resin and a thermally conductive powder, wherein

the thermally conductive powder comprises aluminum nitride having a silicon-containing oxide coating on a surface thereof and another thermally conductive powder,

a content of the epoxy resin is 1% by mass or more and 20% by mass or less based on the total amount of the thermally conductive resin composition,

a content of the thermally conductive powder is 80% by mass or more and 99% by mass or less based on the total amount of the thermally conductive resin composition, a content of the aluminum nitride having a silicon-containing oxide coating on a surface thereof is 10% by mass or more and 70% by mass or less based on the total amount of the thermally conductive resin composition, and a content of the other thermally conductive powder is 10% by mass or more and 89% by mass or less based on the total amount of the thermally conductive resin composition,

wherein the cured product has a thermal conductivity of 14 W/m·K or more, and has a rate of reduction in the thermal conductivity of less than 10% after 168 hours in a pressure cooker test at 120° C., 2 atm (0.2 MPa), and 100% relative humidity.

2 . The cured product according to claim 1 , wherein the aluminum nitride having a silicon-containing oxide coating on a surface thereof has a coverage of 70% or more and 100% or less as determined by low energy ion scattering spectroscopy.

3 . The cured product according to claim 1 , wherein the epoxy resin comprises at least one selected from the group consisting of a triphenylmethane-type epoxy resin and a bisphenol-type epoxy resin.

4 . The cured product according to claim 1 , wherein the other thermally conductive powder comprises a metal oxide.

5 . The cured product of claim 4 , wherein the metal oxide comprises alumina.

6 . The cured product according to claim 1 , which is for heat dissipation of a power module.

7 . A heat conducting member comprising the cured product according to claim 1 .

8 . The heat conducting member according to claim 7 , wherein the heat conducting member is for heat dissipation of a power module.

9 . An electronic device comprising the heat conducting member according to claim 7 and a heat dissipating member.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 9, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066547/0677 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2023
From: YUKUTAKE, HAJIME; FUNAHASHI, HAJIME; SATOH, HIKARU
To: RESONAC CORPORATION
Reel/Frame 063936/0975 →