SUSPENDED AUTOMATION SYSTEM
A suspended automation system includes a rail array secured to a ceiling. A gantry moves in an X-Y plane defined by the rail array with a drive mechanism. A controller with a human or computer user interface allows for selective movement of the gantry to transport, and in some instances store or manipulate articles. A motorized rotating platform and one or more of a robotic arm, a camera, or a counter-balance are added to the platform to facilitate storage, manipulation, and/or actions in the area below the ceiling. A rail array in some embodiments is equipped with storage modules located above the rail array that can take a variety of shapes, sizes, and configurations for storage of an article, including a stack of trays. A related process of article movement can be accomplished by the suspended automation system. Another related process is overhead storage and selective delivery of an article.
1 . A suspended automation system comprising:
a rail array secured to a ceiling;
a gantry;
a drive mechanism coupled to said gantry for transit of said gantry in an area of said rail array;
a platform suspended from said gantry; and
a plurality of storage modules located above said rail array, each of said plurality of storage modules having a volume for storage of an article and positioned within cells of said rail array.
2 . The system of claim 1 wherein one of the storage modules is accessible from a roof or wall through a hatch in said roof or wall.
3 . The system of claim 1 wherein said drive mechanism includes interspersed powered wheel modules and lifters.
4 . (canceled)
5 . The system of claim 1 wherein said gantry is automatically transferrable to a second rail array.
6 . The system of claim 1 further comprising one or more robotic arms associated with said platform.
7 . The system of claim 6 further comprising one or more counter-balances to said one or more robotic arms.
8 . The system of claim 1 wherein at least one of said plurality of storage modules is an automation sub-system.
9 . (canceled)
10 . The system of claim 1 further comprising one or more cameras associated with said platform.
11 . The system of claim 1 further comprising one or more sensors associated with said rail array, said gantry, or said platform.
12 . The system of claim 1 further comprising cables between said gantry and platform, said cables being retracted with winches in said gantry to raise and lower said platform.
13 . The system of claim 1 further comprising a gantry pivot for rotating said gantry.
14 . The system of claim 1 further comprising a motorized platform pivotably mounted to said platform.
15 . The system of claim 1 wherein said human or computer user interface is a display, touch screen tablet, auditory, smart phone, a joystick, or a combination thereof.
16 . The system of claim 1 wherein the ceiling is part of a room or trellis.
17 . The system of claim 1 wherein at least two of said plurality of storage modules stacked on one another forming a stack.
18 . A process of performing an operation in a room area comprising operating a system of claim 1 .
19 . A process of retrieving an article in a room area comprising:
storing the article in a system having a rail array secured to a ceiling, a gantry, a drive mechanism coupled to said gantry for transit of said gantry in an area of said rail array, a platform suspended from said gantry, a controller with a human or computer user interface for selectively moving said gantry, and a plurality of storage modules located above said rail array, each of said plurality of storage modules having a volume for storage of an article and positioned within cells of said rail array;
requesting the article via the user interface; and
allowing sufficient time for said gantry to translate to one of said plurality of said storage modules, said storage module therein containing the article, retrieve said module containing the article, access the article, lower the article or module and optionally move the article or module to a user selected delivery point for retrieving the article in the room area.
20 . The process of claim 19 wherein the delivery point is a transfer point for said gantry to a second area.
21 . The process of claim 19 wherein the article is further manipulated by robotic arms associated with said platform prior to the delivery point.
22 . The process of claim 19 wherein the article is collected through a hatch in a roof accessible by one of the stacked storage modules.