IP Library Granted Patent US 12,636,700
Granted Patent B2
US 12,636,700 · App. 18/275,891 · Granted May 26, 2026

Conductive composition for bonding, bonding structure using same, and manufacturing method thereof

Inventors: Satoshi Konno (Ageo, JP); Shinichi Yamauchi (Ageo, JP); Kei Anai (Ageo, JP)
Assignee: MITSUI KINZOKU COMPANY, LIMITED
B22F1/052B22F1/056B22F1/10B22F3/1007B22F7/064B22F7/08B32B7/12B32B9/007B32B9/04B32B15/20C09J9/02C09J11/04C09J11/06H01B1/22B22F2201/02B22F2301/10B22F2304/05B22F2304/10B22F2998/10B22F2999/00B32B2250/02B32B2255/06B32B2255/26B32B2264/1055B32B2264/302B32B2307/202B32B2457/00C09J2400/16H10W70/417H10W72/073H10W72/07331H10W72/07341H10W72/325H10W72/352H10W72/353H10W72/952
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,636,700
App. No.
18/275,891
Granted
May 26, 2026
Kind
B2
Abstract

A conductive composition for bonding includes a mix of copper powder carboxylic acid. The carboxylic acid has a branched carbon chain. The copper powder comprises first and second copper particles. The first copper particles have a volume-based cumulative particle size D 50 of 0.11 μm or more and less than 1 μm at a cumulative volume of 50 vol % in a region of particle sizes of less than 1 μm in a particle size distribution of the copper powder. The second copper particles have a volume-based cumulative particle size D 50 of 1 μm or more and 10 μm or less at a cumulative volume of 50 vol % in a region of particle sizes of 1 μm or more in the particle size distribution of the copper powder. The carboxylic acid is contained in an amount of 6 parts or more and 24 parts or less per 100 parts by mass.

Claims (16)

1 . A conductive composition for bonding, comprising a copper powder and a carboxylic acid mixed therewith,

wherein

the carboxylic acid has a branched carbon chain in its structure,

the copper powder comprises first copper particles and second copper particles, a percentage of the first copper particles being 30 to 95 mass % relative to a total mass of the first and second copper particles, wherein,

the first copper particles have a volume-based cumulative particle size D 50 of 0.11 μm or more and less than 1 μm at a cumulative volume of 50 vol % in a region of particle sizes of less than 1 μm in a particle size distribution of the copper powder that is determined using a scanning electron microscope, and

the second copper particles have a volume-based cumulative particle size D 50 of 1 μm or more and 10 μm or less at a cumulative volume of 50 vol % in a region of particle sizes of 1 μm or more in the particle size distribution of the copper powder that is determined using the scanning electron microscope, and

the carboxylic acid is contained in an amount of 6 parts by mass or more and 24 parts by mass or less per 100 parts by mass of the copper powder.

2 . The conductive composition for bonding as set forth in claim 1 , wherein the carboxylic acid is an aliphatic monovalent carboxylic acid having 4 to 18 carbon atoms.

3 . The conductive composition for bonding as set forth in claim 1 , wherein the carboxylic acid is a tertiary carboxylic acid.

4 . The conductive composition for bonding as set forth in claim 1 , wherein the carboxylic acid is liquid at 1 atm and 20° C.

5 . The conductive composition for bonding as set forth in claim 1 , wherein the carboxylic acid is neodecanoic acid.

6 . A bonded structure comprising a first conductor, a second conductor, and a bonding portion with which the first conductor and the second conductor are bonded to each other,

wherein the bonding portion comprises a sintered body of the conductive composition for bonding as set forth in claim 1 .

7 . A method for producing a bonded structure, comprising

a step of interposing the conductive composition for bonding as set forth in claim 1 between two conductors, and

a step of sintering the conductive composition for bonding.

Assignments (2)
CHANGE OF NAME Recorded Nov 14, 2025
From: MITSUI MINING & SMELTING CO., LTD.
To: MITSUI KINZOKU COMPANY, LIMITED
Reel/Frame 073574/0634 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 4, 2023
From: KONNO, SATOSHI; YAMAUCHI, SHINICHI; ANAI, KEI
To: MITSUI MINING & SMELTING CO., LTD.
Reel/Frame 064496/0382 →
Priority Claims (1)
JP JP2021-034019 · Mar 4, 2021 · national
Continuity (1)
Related Publication 20240116104A1 · Apr 11, 2024
References Cited (11)
US 20190131029A1 · Matsuura · 2019 [cited by applicant]
JP 2011143689A · 2011 [cited by examiner]
JP 2017204371A · 2017 [cited by applicant]
JP 201987553A · 2019 [cited by applicant]
JP 2019087553A · 2019 [cited by examiner]
JP 202020015A · 2020 [cited by applicant]
JP 202035965A · 2020 [cited by applicant]
JP 2020035965A · 2020 [cited by examiner]
WO 03003381A1 · 2003 [cited by applicant]
WO 2010032841A1 · 2010 [cited by applicant]
International Search Report of the International Searching Authority, issued in PCT/JP2021/032627, mailed Nov. 16, 2021; ISA/JP (5 pages). [cited by applicant]