IP Library Granted Patent US 12,233,493
Granted Patent B2
US 12,233,493 · App. 18/276,497 · Granted Feb 25, 2025

Heat transfer sheet, method for producing heat transfer sheet, heat transfer sheet package, and method for producing heat transfer sheet package

Inventors: Keisuke Mukasa (Shimotsuke, JP); Yusuke Kubo (Shimotsuke, JP); Keisuke Aramaki (Shimotsuke, JP)
Assignee: Dexerials Corporation
B23P15/26B29C43/003B29C43/56F28F3/00B29C2043/561F28F2255/06F28F2255/14
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Quick Facts
Patent No.
US 12,233,493
App. No.
18/276,497
Granted
Feb 25, 2025
Kind
B2
Abstract

A method for producing a heat transfer sheet, includes: (A 1 ) forming a mixture including at least one of a carbon fiber and a boron nitride flake, an inorganic filler, and a binder resin into a molded body in which the at least one of the carbon fiber and the boron nitride flake is oriented in a thickness direction of the molded body; (B 1 ) slicing the molded body into a sheet shape to obtain a molded sheet; (C 1 ) pressing the molded sheet; and (D 1 ), after the pressing, inserting the molded sheet between films and performing a vacuum packing of the molded sheet with the films such that an uncured component of the binder resin present inside the molded sheet is exuded to a surface of the molded sheet, which is the heat transfer sheet.

Claims (9)

1. A method for producing a heat transfer sheet, the method comprising:

(A 1 ) forming a mixture comprising at least one of a carbon fiber and a boron nitride flake, an inorganic filler, and a binder resin into a molded body in which the at least one of the carbon fiber and the boron nitride flake is oriented in a thickness direction of the molded body;

(B 1 ) slicing the molded body into a sheet shape to obtain a molded sheet;

(C 1 ) pressing the molded sheet; and

(D 1 ), after the pressing, inserting the molded sheet between films and performing a vacuum packing of the molded sheet with the films such that the molded sheet is under a vacuum-packed state and an uncured component of the binder resin present inside the molded sheet is exuded to a surface of the molded sheet, which is the heat transfer sheet.

2. The method according to claim 1 , wherein the vacuum packing is performed by holding the molded sheet under a reduced pressure of 150 to 300 torr for one minute or more.

3. The method according to claim 1 , wherein a tack force of the heat transfer sheet satisfies condition 1,

condition 1: the tack force of the heat transfer sheet is 100 gf or more when a probe having a diameter of 5.1 mm presses in the heat transfer sheet at a force of 200 gf at 2 mm/sec and pulls it off at 10 mm/sec.

4. The method according to claim 1 , wherein a difference between a thermal resistance value of the heat transfer sheet removed from the vacuum-packed state and a thermal resistance value of the molded sheet before vacuum packing is within ±5% of the thermal resistance value of the molded sheet before vacuum packing.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 12, 2025
From: DEXERIALS CORPORATION
To: SEKISUI CHEMICAL CO., LTD.
Reel/Frame 071999/0883 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2023
From: MUKASA, KEISUKE; KUBO, YUSUKE; ARAMAKI, KEISUKE
To: DEXERIALS CORPORATION
Reel/Frame 064534/0156 →
Priority Claims (1)
JP 2021-023426 · Feb 17, 2021 · national
Continuity (1)
Related Publication 20240116146A1 · Apr 11, 2024
References Cited (4)
US 20160150680A1 · Aramaki et al. · 2016 [cited by applicant]
JP 5752299B2 · 2015 [cited by applicant]
Written Opinion of the International Searching Authority issued May 10, 2022 in PCT/JP2022/004193 (with English translation), 6 pages. [cited by applicant]
International Search Report issued May 10, 2022 in PCT/JP2022/004193 (with English translation), 4 pages. [cited by applicant]