IP Library Granted Patent US 12,292,009
Granted Patent B2
US 12,292,009 · App. 18/276,561 · Granted May 6, 2025

High oxygen operation of internal combustion engines

Inventors: Walter Breidenstein (Boyne Falls, MI); Ryan Anthony Garf (Grosse Ile, MI); Craig Alan Karavas (Trenton, MI); Robin Parsons (Georgetown, TX)
Assignee: Gas Technologies LLC
F02D19/066F02D19/061F02D19/0634
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Quick Facts
Patent No.
US 12,292,009
App. No.
18/276,561
Granted
May 6, 2025
Kind
B2
Abstract

A method for operating an internal combustion engine includes a step of providing an oxygen-containing gas having greater than 22 volume percent oxygen and combining the oxygen-containing gas with a fuel to form a combustible mixture. The combustible mixture is provided to an internal combustion engine wherein combustion of the combustible mixture drive the internal combustion engine. An internal combustion system executing the method is also provided.

Claims (36)

1. A method for operating an internal combustion engine, the method comprising:

providing an oxygen-containing gas having greater than 22 volume percent oxygen;

combining the oxygen-containing gas with an alternative fuel to form a combustible mixture; and

directing the combustible mixture to the internal combustion engine wherein combustion of the combustible mixture drives the internal combustion engine, wherein the internal combustion engine is configured to operate for direct or indirect propulsion of an on or off road vehicle, direct or indirect propulsion of marine vessels, power generation, or industrial and agricultural pumping-pumping, wherein the alternative fuel includes 0 to 15 mole percent acetone, 30 to 99 mole percent methanol, 0 to 20 mole percent ethanol, 0.0 to 10 mole percent isopropanol, 0 to 1 mole percent acetic acid, 0 to 1 mole percent formic acid, 0 to 15 mole percent formaldehyde, and 1 to 30 mole percent water.

2. The method of claim 1 wherein the internal combustion engine operates with an otto cycle or a diesel cycle.

3. The method of claim 1 wherein the types of internal combustion engines include reciprocating, rotary or combustion turbines.

4. The method of claim 1 wherein the internal combustion engine provides enhanced compression of liquids or gases.

5. The method of claim 1 wherein a concentration of oxygen in the oxygen-containing gas is from 30 volume % to 100 volume %.

6. The method of claim 1 wherein a concentration of oxygen in the oxygen-containing gas from 50 volume % to 90 volume %.

7. The method of claim 1 further comprising oxygen-enriching ambient air to form the oxygen-containing gas.

8. The method of claim 1 wherein the oxygen-containing gas is generated onboard from ambient air.

9. The method of claim 1 wherein the alternative fuel includes a component selected from the group consisting of methanol, ethanol, biodiesel, hydrogen, dimethyl ether, polyoxymethylenedimethylether, dimethoxymethane, water and combinations thereof.

10. The method of claim 1 wherein the alternative fuel is methanol or a combination of water, methanol, and ethanol.

11. The method of claim 1 wherein the alternative fuel is 50 to 100 volume % methanol.

12. The method of claim 1 wherein the alternative fuel includes 1 to 12 mole percent acetone, 40 to 90 mole percent methanol, 1 to 15 mole percent ethanol, 1 to 8 mole percent isopropanol, 0.2 to 1 mole percent acetic acid, 0.2 to 1 mole percent formic acid, 1 to 12 mole percent formaldehyde, and 2 to 28 mole percent water.

13. The method of claim 1 wherein the alternative fuel includes 3 to 10 mole percent acetone, 50 to 80 mole percent methanol, 3 to 12 mole percent ethanol, 2 to 6 mole percent isopropanol, 0.2 to 1 mole percent acetic acid, 0.2 to 1 mole percent formic acid, 1 to 12 mole percent formaldehyde, and 2 to 28 mole percent water.

14. A kit for upgrading a vehicle having an internal combustion engine to use an alternative fuel, the kit comprising:

an oxygen source that provides an oxygen-containing gas having at least 22 volume percent oxygen;

a fuel injection system that includes a chamber for combining the oxygen-containing gas with the alternative fuel to form a combustible mixture, the fuel injection system configured to replace or supplement a vehicle's existing OEM fuel injection system;

a conduit that is adapted to connect the fuel injection system to the internal combustion engine; and

a generator adapted to be operated by the internal combustion engine to produce electricity for battery charging.

15. The kit of claim 14 further comprising a battery for providing power to a vehicle drive train.

16. The kit of claim 14 further comprising electric drive motor(s) for aftermarket conversion to a hybrid drive propulsion of vehicles.

17. A method for operating an internal combustion engine, the method comprising:

providing an oxygen-containing gas having greater than 22 volume percent oxygen;

combining the oxygen-containing gas with an alternative fuel to form a combustible mixture; and

directing the combustible mixture to the internal combustion engine wherein combustion of the combustible mixture drives the internal combustion engine, wherein the internal combustion engine is configured to operate for direct or indirect propulsion of an on or off road vehicle, direct or indirect propulsion of marine vessels, power generation, or industrial and agricultural pumping, wherein the alternative fuel includes methanol in an amount from about 45 to 65 weight percent, water in an amount from about 20 to 40 weight percent, formaldehyde in an amount from about 1 to 8 weight percent, and 1,1-dimethoxyethane in an amount from about 1 to 7 weight percent.

18. The method of claim 17 , wherein the internal combustion engine operates with an otto cycle or a diesel cycle.

19. The method of claim 17 , wherein the types of internal combustion engines include reciprocating, rotary or combustion turbines.

20. The method of claim 17 , wherein the internal combustion engine provides enhanced compression of liquids or gases.

21. The method of claim 17 , wherein a concentration of oxygen in the oxygen-containing gas is from 30 volume % to 100 volume %.

22. The method of claim 17 , further comprising oxygen-enriching ambient air to form the oxygen-containing gas.

23. The method of claim 17 , wherein the oxygen-containing gas is generated onboard from ambient air.

24. The method of claim 17 , wherein the alternative fuel further includes ethyloxyactic acid in an amount from about 0.1 to 3 weight percent, methyl formate in an amount from about 0.1 to 3 weight percent, isopropyl alcohol in an amount from about 0.1 to 3 weight percent, and 1,1-dimethoxypropane in an amount from about 0.1 to 3 weight percent.

25. The method of claim 24 , wherein the alternative fuel further includes 1-ethoxy-2-propanol in an amount from about 0.01 to 1 weight percent, 1-ethoxy-1-methoxy-ethane in an amount from about 0.01 to 1 weight percent, and 2-butanone in an amount from about 0.01 to 1 weight percent.

26. The method of claim 25 , wherein the alternative fuel further includes cycloserine in an amount from about 0.01 to 1 weight percent, methylal in an amount from about 0.01 to 1 weight percent, 2-methyl-1-propanol in an amount from about 0.01 to 1 weight percent, 1,1-dimethoxy-2-methyl-propane in an amount from about 0.01 to 1 weight percent, 2-methyl-2-propanol in an amount from about 0.01 to 1 weight percent, and 2-butanol in an amount from about 0.01 to 1 weight percent.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2025
From: GAS TECHNOLOGIES LLC
To: GASTECHNO CORP.
Reel/Frame 071374/0823 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2024
From: BREIDENSTEIN, WALTER; GARF, RYAN ANTHONY; KARAVAS, CRAIG ALAN; PARSONS, ROBIN
To: GAS TECHNOLOGIES LLC
Reel/Frame 066843/0702 →
Continuity (2)
Provisional Application 63147936 · Feb 10, 2021
Related Publication 20240110526A1 · Apr 4, 2024
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