Assembly for sensory and visual inspection of a closed storage tank
An assembly for sensory and visual inspection of a closed storage tank for holding petrochemical liquids. A method for sensory and visual inspecting a closed storage tank for holding petrochemical liquids with the assembly and the use of the assembly in visual and sensory inspection of a closed tank.
1 . An assembly for sensory and visual inspection of a closed storage tank for holding petrochemical liquids, wherein the assembly comprises:
a valve adaptor arranged to be connected to a valve of the storage tank;
an inspection module arranged to be inserted into the storage tank for sensory and visual inspection, wherein said inspection module comprises at least one camera, two or more sensors comprising a temperature sensor and gas sensor for detection of O 2 , CO 2 , H 2 S, N 2 , and/or H 2 O, one or more light source(s), and data transmission means,
a display module arranged outside the storage tank for visual and data output obtained and received from the inspection module;
a cable connecting said inspection module to said display module for data transfer between the modules and for power transfer from the display module to the inspection module, and for holding the weight of the inspection module; and
a winch system for holding said cable and for hoisting and substantially vertical movement of the inspection module during sensory and visual inspection of the storage tank, and insertion and or removal of the inspection module into/from the storage tank;
wherein the valve adapter enables the inspection module to be inserted into the storage tank while the storage tank remains closed.
2 . The assembly according to claim 1 , wherein the inspection module is of a cylindrical shape and has a length of 2 to 80 cm.
3 . The assembly according to claim 1 , wherein the two or more sensors are additionally selected from the group consisting of, pressure sensor, shock- or impact sensor, vibration sensor, magnetic sensor, conductivity sensor, infrared sensor, ultrasonic sensor array, LEL sensor, illuminometer, phased array radar.
4 . The assembly according to claim 1 , wherein the data transmission means are one or more selected from the group consisting of WiFi, IOT, IR, RFID, Bluetooth, BFE, and radio transmitter.
5 . The assembly according to claim 1 , wherein the display module is comprised of one or more receiving means for receiving the visual and sensory data from the inspection module.
6 . The assembly according to claim 1 , wherein the display module is further comprised of a processor, wherein the processor calculates on the data obtained from the inspection module the position and amount of liquid within the storage tank and/or generating a three-dimensional image of the storage tank based on said data.
7 . The assembly according to claim 1 , wherein the cable has a length of at least 0.5 m.
8 . The assembly according to claim 1 , wherein the inspection module is covered by a transparent removable casing, wherein the casing is of glass or polymer material.
9 . The assembly according to claim 1 , wherein the one or more light sources is a LED light, laser light, ATEX zone 0 light.
10 . The assembly according to claim 1 , wherein the camera comprises heating elements for preventing condensation of the camera during inspection.
11 . The assembly according to claim 1 , wherein the at least one camera is providing a 360° view and is one or more selected from the group consisting of hi-definition camera, infrared camera, hyperspectral camera, 3D camera.
12 . The assembly according to claim 1 , wherein the assembly is explosion-proof and ATEX Zone 0 compliant.
13 . The assembly according to claim 1 , wherein the winch system further comprises an automatic cable cleaner and cable roll-up sensor.
14 . A method for sensory and visual inspecting a closed storage tank for holding petrochemical liquids and gases with the assembly of claim 1 , wherein the method comprises the steps of,
a) connecting the assembly via the valve adaptor to a valve or hatch of the closed storage tank,
b) inserting the inspection module of the assembly into the storage tank,
c) lowering the inspection module via the winch system into the storage tank,
d) performing a 360° visual and sensory inspection inside the storage tank providing visual and sensory data,
e) transfer of the visual and sensory data to the display module, and
f) analysis of the visual and sensory data by the display module to determine the content of the closed storage tank.
15 . The method for sensory and visual inspecting a closed storage tank according to claim 14 , wherein the visual data is one or more selected from the group consisting of photos, videos, infrared images, three-dimensional images, hyperspectral images.
16 . The method for sensory and visual inspecting a closed storage tank according to claim 14 , wherein the sensory data is one or more selected from the group consisting of temperature, pressure sensor, magnetic force, conductivity, gas concentration (O 2 , CO 2 , H 2 S, N 2 , and/or H 2 O), heat map, tank integrity data (radar, ultrasonic).
17 . The method for sensory and visual inspecting a closed storage tank according to claim 14 , wherein the transfer of the visual and sensory data to the display module is via the cable connecting the inspection module to the display module and or via the data transmission means.
18 . The method for sensory and visual inspecting a closed storage tank according to claim 14 , wherein the storage tanks are closed tanks of a container ship, tanker, ballast tanks, bunker tanks, cofferdam, fresh water tank, shore tanks.
19 . A use of an assembly of claim 1 for sensory and visual inspection of a closed storage tank for holding petrochemical liquids.