IP Library Granted Patent US 12,491,458
Granted Patent B2
US 12,491,458 · App. 18/297,188 · Granted Dec 9, 2025

Filters with mechanical and electrostatic filtering capabilities

Inventors: Andrew G. Platt (Middletown, DE); Lenny Pompeo (Middletown, DE)
Assignees: DelStar Technologies, Inc.; LMS Technologies, Inc.
B01D39/163B01D2239/0216B01D2239/0258B01D2239/0435B01D2239/0609B01D2239/086B01D2239/10B01D2239/1291
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Quick Facts
Patent No.
US 12,491,458
App. No.
18/297,188
Granted
Dec 9, 2025
Kind
B2
Abstract

Filter media and filters, such as air filters, face masks, gas turbine and compressor air intake filters, panel filters and the like, are provided that capture submicron particles with both electrostatic forces and the utilization of nanoparticles within the filter media. A filtration media includes a substrate comprising fibers and nanoparticles disposed within the substrate. At least one of the fibers or the nanoparticles are electrostatically charged. The electrostatic charge effectively captures submicron particles during at least the initial use of the filter. The nanoparticles ensure that the efficiency of the filter remains high even after the electrostatic charge starts to decay over time. In addition, the bond between the fibers and the nanoparticles may be enhanced by the electrostatic charge, which allows the nanoparticles to be dispersed in depth throughout the filter media.

Claims (19)

1 . A filter comprising:

a substrate comprising fibers;

nanoparticles disposed within the substrate, wherein the nanoparticles are disposed within the substrate from a first surface throughout the substrate to a second surface opposite the first surface;

wherein the fibers have a linear density of about 3 denier or greater; and

wherein at least one of the fibers or the nanoparticles are electrostatically charged.

2 . The filter media of claim 1 , wherein the fibers are electrostatically charged.

3 . The filter media of claim 1 , wherein the nanoparticles are electrostatically charged.

4 . The filter media of claim 1 , wherein the substrate comprises a triboelectric filter media.

5 . The filter media of claim 1 , wherein the nanoparticles form a gradient within the substrate such that a density of the individual nanoparticles decreases from a first surface to a second surface opposite the first surface.

6 . The filter media of claim 1 , wherein the nanoparticles are substantially uniformly dispersed throughout the fibrous substrate.

7 . The filter media of claim 1 , further comprising a binding agent within the fibrous material binding the nanoparticles to the fibers.

8 . An air filter product comprising the filter media of claim 1 .

9 . A filter media comprising:

a substrate comprising fibers and nanoparticles, wherein the fibers have a linear density of greater than about 3 denier;

wherein the substrate mechanically filters contaminants; and

wherein the substrate electrostatically filters contaminants.

10 . The filter media of claim 9 , wherein the nanoparticles mechanically filter contaminants.

11 . The filter media of claim 9 , wherein the fibers are electrostatically charged.

12 . The filter media of claim 9 , wherein the nanoparticles are electrostatically charged.

Assignments (3)
PATENT SECURITY AGREEMENT Recorded Jun 30, 2026
From: MATIV HOLDINGS, INC.; MATIV LUXEMBOURG (F/K/A SWM LUXEMBOURG); CONWED PLASTICS ACQUISITION COMPANY V LLC; DELSTAR TECHNOLOGIES, INC.; SCAPA TAPES NORTH AMERICA LLC; NEENAH INC.; EUROMED, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 075881/0940 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2023
From: PLATT, ANDREW G.; POMPEO, LENNY
To: DELSTAR TECHNOLOGIES, INC.; LMS TECHNOLOGIES, INC.
Reel/Frame 063892/0708 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2023
From: DELSTAR TECHNOLOGIES, INC.
To: SWM LUXEMBOURG
Reel/Frame 063892/0747 →
Continuity (2)
Provisional Application 63328970 · Apr 8, 2022
Related Publication 20230321569A1 · Oct 12, 2023
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