IP Library Granted Patent US 12,510,028
Granted Patent B2
US 12,510,028 · App. 18/298,013 · Granted Dec 30, 2025

Direct drive unit removal system and associated methods

Inventors: Tony Yeung (Houston, TX); Ricardo Rodriguez-Ramon (Houston, TX); Joseph Foster (Houston, TX); Nicholas Tew (Houston, TX)
Assignee: BJ Energy Solutions, LLC
F02C7/20E21B43/26E21B43/2607F02C7/32F02C7/36F04B17/00F04B53/22
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Quick Facts
Patent No.
US 12,510,028
App. No.
18/298,013
Granted
Dec 30, 2025
Kind
B2
Abstract

Described herein are embodiments of systems and methods for the removal of a direct drive unit (DDU) housed in an enclosure, such as a direct drive turbine (DDT) connected to a gearbox for driving a driveshaft connected to a pump for use in hydraulic fracturing operations.

Claims (21)

1 . A method for removal of a direct drive unit (DDU) from an enclosure comprising a base and access doors, the DDU including an engine having a first interface to couple the engine to air inlet ducting and a second interface to couple the engine to air exhaust ducting, wherein the DDU comprises a gas turbine engine cantilever mounted to a gearbox, wherein the gearbox is disposed on and connected to a platform, the method comprising:

providing the platform for the DDU, the platform comprising one or more lift openings and configured to support the engine;

inserting a lifting mechanism through the access doors of the enclosure and into the one or more lift openings of the platform; and

removing the DDU from the enclosure through the access doors via the lifting mechanism, which includes lifting the DDU with the lifting mechanism,

wherein a front of the gearbox couples to a drive shaft, a rear of the gearbox couples to the gas turbine engine, and a centerline of the gearbox extends through the gearbox equidistant from the front and rear of the gearbox, wherein the one or more lift openings comprise a first lift opening proximate the drive shaft and a second lift opening proximate the gas turbine engine, wherein the gearbox is disposed on the platform such that the centerline of the gearbox is located between the first and second lift openings, and wherein a distance between the second lift opening and the centerline is greater than a distance between the centerline and the first lift opening.

2 . The method of claim 1 , further comprising:

detaching one or more fasteners attaching the base to the platform to allow movement of the DDU prior to lifting the DDU with the lifting mechanism; and

operating one or more drive fasteners positioned in contact with the base to move the platform along the base, thereby to position the one or more lift openings for access by the lifting mechanism.

3 . The method of claim 1 , wherein the platform further comprises a first surface supporting the engine, and a second surface in moveable engagement with the base.

4 . The method of claim 1 , further comprising providing lubricant to a lubrication portion of the platform thereby facilitating movement of the platform within the enclosure.

5 . The method of claim 1 , further comprising a pad disposed between the base and the platform.

6 . The method of claim 4 , wherein the lubrication portion is disposed between the base and the platform, and the method further comprises sliding the platform for movement in a selected direction.

7 . A method for removal of a direct drive unit (DDU) from an enclosure comprising a base and access doors, the DDU including an engine having a first interface to couple the engine to air inlet ducting and a second interface to couple the engine to air exhaust ducting, wherein the DDU comprises a gas turbine engine cantilever mounted to a gearbox, wherein the gearbox is disposed on and connected to a platform, the method comprising:

providing the platform for the DDU, the platform comprising one or more lift openings and configured to support the engine;

detaching one or more fasteners attaching the base to the platform to allow movement of the DDU;

operating one or more drive fasteners positioned in contact with the base to move the platform along the base, thereby to position the one or more lift openings for access by the lifting mechanism;

inserting, subsequent to moving the platform, a lifting mechanism through the access doors of the enclosure and into the one or more lift openings of the platform; and

removing the DDU from the enclosure through the access doors via the lifting mechanism, which includes lifting the DDU with the lifting mechanism,

wherein a front of the gearbox couples to a drive shaft, a rear of the gearbox couples to the gas turbine engine, and a centerline of the gearbox extends through the gearbox equidistant from the front and rear of the gearbox, wherein the one or more lift openings comprise a first lift opening proximate the drive shaft and a second lift opening proximate the gas turbine engine, wherein the gearbox is disposed on the platform such that the centerline of the gearbox is located between the first and second lift openings, and wherein a distance between the second lift opening and the centerline is greater than a distance between the centerline and the first lift opening.

8 . The method of claim 7 , wherein the platform comprises the one or more drive fasteners.

9 . The method of claim 7 , further comprising providing lubricant between the base and the platform.

Assignments (3)
SECURITY INTEREST Recorded Sep 17, 2024
From: BJ ENERGY SOLUTIONS. LLC
To: ECLIPSE BUSINESS CAPITAL LLC. AS AGENT
Reel/Frame 068970/0125 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2023
From: YEUNG, TONY; RODRIGUEZ-RAMON, RICARDO; FOSTER, JOSEPH; TEW, NICHOLAS
To: BJ SERVICES, LLC
Reel/Frame 063276/0022 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2023
From: BJ SERVICES, LLC
To: BJ ENERGY SOLUTIONS, LLC
Reel/Frame 063276/0128 →
Continuity (12)
Continuation 18147880 · Dec 29, 2022
Continuation 17936885 · Sep 30, 2022
Continuation 17883693 · Aug 9, 2022
Continuation 17808792 · Jun 24, 2022
Continuation 17720390 · Apr 14, 2022
Continuation 17671734 · Feb 15, 2022
Continuation 17204338 · Mar 17, 2021
Continuation 17154601 · Jan 21, 2021
Division 17122433 · Dec 15, 2020
Division 15929924 · May 29, 2020
Provisional Application 62899975 · Sep 13, 2019
Related Publication 20230243307A1 · Aug 3, 2023
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