High-low pressure lubrication system for high-horsepower plunger pump
The invention discloses a high-low pressure lubrication system for a high-horsepower plunger pump, including a high-pressure oil line and a low-pressure oil line, the high-pressure oil line is used for lubricating the connecting rod bearing bushes and the crosshead bearing bushes in the plunger pump, the low-pressure oil line is used for lubricating the crankshaft bearings, the crosshead sliding rails, the reduction gearbox bearing, and the reduction gearbox gear pair in the plunger pump. The beneficial effects are as follows: oil is fed in two passages: a high-pressure oil line and a low-pressure oil line, the high-pressure oil line is used for lubricating the connecting rod bearing bushes and the crosshead bearing bushes, and the low-pressure oil line is used for lubricating the crankshaft bearings, the crosshead sliding rails, the reduction gearbox bearing, and the reduction gearbox gear pair; two oil pumps are employed to supply oil so that the oil supply of each oil line could be better guaranteed, thus better distributing the lubricating oil, and avoiding problems of uneven distribution of lubricating oil caused by excessive lubrication branches and insufficient amount of lubricating oil at each lubricating point, thus enhancing the utilization of lubricating oil, reducing abnormalities; both the high-pressure oil line and the low-pressure oil line utilize two-stage filtration, which can reduce impurities in the lubricating oil and improve the life time of various components in the plunger pump.
1. A high-low pressure lubrication system for a high-horsepower plunger pump, comprising a high-pressure oil line and a low-pressure oil line, the high-pressure oil line is used for lubricating the connecting rod bearing bushes and the crosshead bearing bushes in the plunger pump, the low-pressure oil line is used for lubricating the crankshaft bearings, the crosshead sliding rails, the reduction gearbox bearing, and the reduction gearbox gear pair in the plunger pump,
wherein the high-low pressure lubrication system for the high-horsepower plunger pump comprises an oil tank, a high-pressure oil inlet pipe, a low-pressure oil inlet pipe, a high-pressure oil return pipe, and a low-pressure oil return pipe, the oil outlet of the oil tank is connected to the oil inlet of the high-pressure oil line of the plunger pump through the high-pressure oil inlet pipe, the oil outlet of the oil tank is connected to the oil inlet of the low-pressure oil line of the plunger pump through the low-pressure oil inlet pipe, the oil outlet of the high-pressure oil line of the plunger pump is connected into the oil tank through the high-pressure oil return pipe, the oil outlet of the low-pressure oil line of the plunger pump is connected into the oil tank through the low-pressure oil return pipe, the high-pressure oil inlet pipe is in parallel with the low-pressure oil inlet pipe, the high-pressure oil return pipe is in parallel with the low-pressure oil return pipe, and
the high-pressure oil inlet pipe is provided with a high-pressure oil suction filter, a high-pressure oil pump, a high-pressure relief valve, a high-pressure cooler, a high-pressure pressure sensor and a high-pressure temperature sensor in succession along the oil flow direction.
2. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 1 , wherein the lubricating oil quantity of the high-low pressure lubrication system is 150-200 L/min.
3. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 1 , wherein the rated lubricating oil pressure of the high-pressure oil line is 200-350 PSI.
4. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 1 , wherein the rated lubricating oil pressure of the low-pressure oil line is 60-150 PSI.
5. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 1 , wherein at the oil inlet of the low-pressure oil line, independent lubricating oil lines are arranged for the reduction gearbox bearing and the reduction gearbox gear pair respectively.
6. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 1 , wherein the oil tank is provided with an oil tank temperature sensor.
7. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 1 , wherein the filtering fineness of the high-pressure oil suction filter is 40-50 micrometers.
8. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 1 , wherein there is a high-pressure oil inlet filter disposed between the high-pressure relief valve and the high-pressure cooler.
9. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 8 , wherein the filtering fineness of the high-pressure oil inlet filter is 10-25 micrometers.
10. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 1 , wherein a parameter value is set for the high-pressure relief valve, when the oil pressure is higher than the parameter value, the high-pressure relief valve is opened, and the lubricating oil return into the oil tank.
11. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 10 , wherein the parameter value set for the high-pressure relief valve is 400 PSI.
12. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 1 , wherein a temperature parameter is set for the high-pressure cooler, when the oil temperature is higher than the set temperature parameter, the high-pressure cooler is opened for heat dissipation.
13. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 12 , wherein the temperature parameter set for the high-pressure cooler is 40-45° C.
14. A high-low pressure lubrication system for the high-horsepower plunger pump, comprising a high-pressure oil line and a low-pressure oil line, the high-pressure oil line is used for lubricating the connecting rod bearing bushes and the crosshead bearing bushes in the plunger pump, the low-pressure oil line is used for lubricating the crankshaft bearings, the crosshead sliding rails, the reduction gearbox bearing, and the reduction gearbox gear pair in the plunger pump,
wherein the high-low pressure lubrication system for the high-horsepower plunger pump comprises an oil tank, a high-pressure oil inlet pipe, a low-pressure oil inlet pipe, a high-pressure oil return pipe, and a low-pressure oil return pipe, the oil outlet of the oil tank is connected to the oil inlet of the high-pressure oil line of the plunger pump through the high-pressure oil inlet pipe, the oil outlet of the oil tank is connected to the oil inlet of the low-pressure oil line of the plunger pump through the low-pressure oil inlet pipe, the oil outlet of the high-pressure oil line of the plunger pump is connected into the oil tank through the high-pressure oil return pipe, the oil outlet of the low-pressure oil line of the plunger pump is connected into the oil tank through the low-pressure oil return pipe, the high-pressure oil inlet pipe is in parallel with the low-pressure oil inlet pipe, the high-pressure oil return pipe is in parallel with the low-pressure oil return pipe, and
wherein the low-pressure oil inlet pipe is provided with a low-pressure oil suction filter, a low-pressure oil pump, a low-pressure relief valve, a low-pressure cooler, a low-pressure pressure sensor and a low-pressure temperature sensor in succession along the oil flow direction.
15. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 14 , wherein the filtering fineness of the low-pressure oil suction filter is 40-50 micrometers.
16. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 14 , wherein there is a low-pressure oil inlet filter disposed between the low-pressure relief valve and the low-pressure cooler.
17. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 16 , wherein the filtering fineness of the low-pressure oil inlet filter is 10-25 micrometers.
18. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 14 , wherein a low-pressure parameter value is set for the low-pressure relief valve, when the oil pressure is higher than the set low-pressure parameter value, the low-pressure relief valve is opened, and the lubricating oil return into the oil tank.
19. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 18 , wherein the low-pressure parameter value set for the low-pressure relief valve is 200 PSI.
20. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 14 , wherein a low-pressure temperature parameter is set for the low-pressure cooler, when the oil temperature is higher than the set low-pressure temperature parameter, the low-pressure cooler is opened for heat dissipation.
21. The high-low pressure lubrication system for the high-horsepower plunger pump according to claim 20 , wherein the temperature parameter set for the low-pressure cooler is 40-45° C.