IP Library › Granted Patent US 12,383,357
Granted Patent B2
US 12,383,357 · App. 18/298,210 · Granted Aug 12, 2025

System and method for patient-side instrument control

Inventors: Hsien-Hsin Liao (Sunnyvale, CA); Brandon D. Itkowitz (San Jose, CA); Julie L. Berry (San Jose, CA); Pushkar Hingwe (Los Altos, CA)
Assignee: INTUITIVE SURGICAL OPERATIONS, INC.
A61B34/35A61B34/30A61B34/70A61B2090/064A61B2090/066
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Quick Facts
Patent No.
US 12,383,357
App. No.
18/298,210
Granted
Aug 12, 2025
Kind
B2
Abstract

Systems and methods for instrument control include a first actuator for controlling a first mechanical degree of freedom, a second actuator for controlling a second mechanical degree of freedom, and a controller. The controller is configured to command the first actuator to maintain the first actuator at a first position, wherein actuation of the first actuator is subject to a first torque limit; command the second actuator to maintain the second actuator at a second position, wherein actuation of the second actuator is subject to a second torque limit; and in response to detecting that the first actuator cannot be maintained at the first position using actuation subject to the first torque limit and the second actuator can be maintained at the second position using actuation subject to the second torque limit, terminate the command to the first actuator to maintain the first actuator at the first position.

Claims (30)

1. A system comprising:

a first actuator for controlling a first mechanical degree of freedom;

a second actuator for controlling a second mechanical degree of freedom; and

a controller;

wherein the controller is configured to:

command the first actuator to maintain the first actuator at a first position, wherein actuation of the first actuator is subject to a first torque limit;

command the second actuator to maintain the second actuator at a second position, wherein actuation of the second actuator is subject to a second torque limit; and

in response to both: (1) detecting that the first actuator cannot be maintained at the first position without using actuation that exceeds the first torque limit, and (2) detecting that the second actuator can be maintained at the second position without using actuation that exceeds the second torque limit, terminate the command to the first actuator to maintain the first actuator at the first position.

2. The system of claim 1 , further comprising an input device configured to allow a user to manually actuate the first actuator.

3. The system of claim 2 , wherein the input device is a lever or a socket head.

4. The system of claim 2 , wherein the input device is coupled to the first mechanical degree of freedom by one or more of a pull wire, a tendon, a pulley, or a gear.

5. The system of claim 2 , wherein the controller is further configured to detect manual actuation of the first actuator by monitoring an electrical current supplied to the first actuator.

6. The system of claim 1 , wherein to terminate the command to the first actuator to maintain the first mechanical degree of freedom at the first position, the controller is configured to permit a movement of the first mechanical degree of freedom from the first position to a third position.

7. The system of claim 1 , wherein to terminate the command to the first actuator to maintain the first mechanical degree of freedom at the first position, the controller is configured to discontinue a supply of electrical power to the first actuator.

8. The system of claim 1 , wherein to terminate the command to the first actuator to maintain the first mechanical degree of freedom at the first position, the controller is configured to command the first actuator to oppose but not prevent a movement of the first mechanical degree of freedom resulting from manual actuation of the first actuator.

9. The system of claim 1 , wherein the controller is further configured to present a notification that a manual actuation of the first actuator is being attempted.

10. The system of claim 1 , wherein the controller is further configured to terminate the command to the second actuator to maintain the second mechanical degree of freedom at the second position.

11. A method comprising:

commanding, by a controller, a first actuator to maintain a first mechanical degree of freedom of an instrument at a first position, wherein actuation of the first actuator is subject to a first torque limit;

commanding, by the controller, a second actuator to maintain a second mechanical degree of freedom of the instrument at a second position, wherein actuation of the second actuator is subject to a second torque limit; and

in response to both: (1) detecting that the first actuator cannot be maintained at the first position without using actuation that exceeds the first torque limit, and (2) detecting that the second actuator can be maintained at the second position without using actuation that exceeds the second torque limit, terminating the commanding of the first actuator to maintain the first actuator at the first position.

12. The method of claim 11 , further comprising, detecting manual actuation of the first actuator by a mechanical input configured to allow a user to manually actuate the first actuator.

13. The method of claim 12 , wherein the mechanical input is a lever or a socket head.

14. The method of claim 12 , wherein the mechanical input is coupled to the first mechanical degree of freedom by one or more of a pull wire, a tendon, a pulley, or a gear.

15. The method of claim 12 , wherein detecting the manual actuation of the first actuator comprises determining an electrical current supplied to the first actuator.

16. The method of claim 11 , wherein terminating the commanding of the first actuator to maintain the first mechanical degree of freedom at the first position comprises permitting a movement of the first mechanical degree of freedom from the first position to a third position.

17. The method of claim 11 , wherein terminating the commanding of the first actuator to maintain the first mechanical degree of freedom at the first position comprises discontinuing a supply of electrical power to the first actuator.

18. The method of claim 11 , wherein terminating the commanding of the first actuator to maintain the first mechanical degree of freedom at the first position comprises commanding the first actuator to oppose but not prevent a movement of the first mechanical degree of freedom resulting from manual actuation of the first actuator.

19. The method of claim 11 , further comprising presenting a notification that a manual actuation of the instrument is being attempted.

20. The method of claim 11 , further comprising terminating the commanding of the second actuator to maintain the second mechanical degree of freedom at the second position.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2023
From: LIAO, HSIEN-HSIN; ITKOWITZ, BRANDON D.; BERRY, JULIE L.; HINGWE, PUSHKAR
To: INTUITIVE SURGICAL OPERATIONS, INC.
Reel/Frame 063278/0502 →
Continuity (4)
Continuation 17065483 · Oct 7, 2020
Continuation 15580629
Provisional Application 62173856 · Jun 10, 2015
Related Publication 20230240776A1 · Aug 3, 2023
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