Wellbore probe movement control
In various wellbore test systems, a probe mechanism that is extended to contact the formation within a wellbore, and retracted to allow movement of the test system, both rotationally and longitudinally, within the wellbore. A combination including monitoring an actuation fluid pressure used to actuate the probe mechanism to extend and to retract, and the use of one or more timers, provide information used to determine the position of the probe mechanism during the extension and retraction movements.
1 . A method comprising:
positioning a downhole tool including a probe tool at a location within a wellbore;
initiating testing using the probe tool including starting an extension timer and actuating the probe tool to extend a probe mechanism to engage a wall of the wellbore by applying an actuation fluid pressure at a known fluid flow rate and a known pressure to a moveable portion of the probe tool; and
determining that the probe mechanism has made contact with the wall of the wellbore by monitoring a pressure level of the actuation fluid pressure and determining that the actuation fluid pressure exceeded a threshold pressure level within a time limit set by the extension timer.
2 . The method of claim 1 , wherein initiating the testing using the probe tool comprises initiating the testing in response to receiving a signal at the probe tool to initiate testing of the wellbore using the probe tool.
3 . The method of claim 1 , wherein the time limit set by the extension timer is a calculated as a time period required for the probe mechanism to extend from a fully retracted position to a fully extended position without having made contact with any portion of the wellbore and while having the actuation fluid pressure at the known fluid flow rate and the known pressure applied to the movable portion of the probe tool.
4 . The method of claim 1 , wherein applying the actuation fluid pressure at a known fluid flow rate and a known pressure includes generating the actuation fluid pressure using a positive displacement pump.
5 . The method of claim 4 , further comprising operating the positive displacement pump by controlling a rotational speed of a motor coupled to the positive displacement pump.
6 . The method of claim 1 , wherein the actuation fluid pressure is in a range from 600 to 2500 pounds per square inch (4.1369 to 17.2369 MPa), inclusive.
7 . The method of claim 1 , wherein the movable portion of the probe tool includes a piston positioned within a piston sleeve and mechanically coupled to the probe mechanism.
8 . The method of claim 1 , wherein after determining that the probe mechanism has made contact with the wall of the wellbore, increasing the actuation fluid pressure being applied to a moveable portion of the probe tool to a fluid pressure level greater than the known pressure to form a hydraulic seal between a contact surface of the probe mechanism and the wall of the wellbore.
9 . The method of claim 8 , wherein while applying the increased actuation fluid pressure to the movable portion of the probe tool, conducting one or more tests on a portion of a formation within the wellbore that is engaged within the contact surface.
10 . The method of claim 1 , wherein following actuation of the probe tool to extend the probe mechanism, the method further comprising:
determining that probe mechanism is to be retracted;
initiating a retraction timer and actuating the probe tool to retract the probe by applying the actuation fluid pressure at a known fluid flow rate and a known pressure to the moveable portion of the probe tool; and
determining that the probe mechanism has retracted to a fully retracted position by monitoring a pressure level of the actuation fluid pressure and determining that the actuation fluid pressure exceeded a threshold pressure level within a time limit set by the retraction timer.
11 . The method of claim 1 , wherein the tool body of the probe tool has a diameter in cross-section in a range from 4.75 and 9.50 inches (12.07 cm to 24.13 centimetres), inclusive, and is configured to operate in a wellbore having a diameter in cross-section in a range from 5.875 to 15.0 inches (14.93 to 38.10 centimeters), inclusive.
12 . A system comprising:
a downhole tool including a probe tool having a movable portion including a probe mechanism, the probe tool configured to extend the probe mechanism outward from a tool body of the probe tool to allow the probe mechanism to engage a wall of a wellbore where the downhole tool is located;
the probe tool further comprising a motor coupled to a pump, the motor configured to operate the pump to provide an actuation fluid pressure at a known fluid flow rate and a known pressure to a moveable portion of the probe tool; and
a processor configured to:
receive a signal to initiate testing of the wellbore using the probe tool while the probe tool is positioned within the wellbore;
start an extension timer;
control operation of a motor coupled to a pump to extend the probe mechanism by applying the actuation fluid pressure at the known fluid flow rate and the known pressure to the moveable portion of the probe tool;
receive a signal from a pressure sensor indicative of the actuation fluid pressure as the actuation fluid pressure is applied to the movable portion of the probe tool; and
determine that the probe mechanism has made contact with the wall of the wellbore by determining that the actuation fluid pressure exceeded a threshold pressure level within a time limit set by the extension timer.
13 . The system of claim 12 , wherein the time limit set by the extension timer is a calculated as a time period required for the probe mechanism to extend from a fully retracted position to a fully extended position without having made contact with any portion of the wellbore and while having the actuation fluid pressure at the known fluid flow rate and the known pressure applied to the movable portion of the probe tool.
14 . The system of claim 12 , wherein the pump is a positive displacement pump.
15 . The system of claim 12 , wherein the tool body of the probe tool has a diameter in cross-section in a range from 4.75 and 9.50 inches (12.07 cm to 24.13 centimetres), inclusive, and is configured to operate in a wellbore having a diameter in cross-section in a range from 5.875 to 15.0 inches (14.93 to 38.10 centimeters), inclusive.
16 . The system of claim 12 , wherein the processor is further configured to:
determine that probe mechanism is to be retracted;
initiate a retraction timer and actuating the probe tool to retract the probe by controlling the operation of a motor coupled to a pump to retract the probe mechanism by applying the actuation fluid pressure at the known fluid flow rate and the known pressure to the moveable portion of the probe tool; and
determine that the probe mechanism has retracted to a fully retracted position by monitoring a pressure level of the actuation fluid pressure and determining that the actuation fluid pressure exceeded a threshold pressure level within a time limit set by the retraction timer.
17 . The system of claim 12 , wherein after determining that the probe mechanism has made contact with the wall of the wellbore, the processor is further configured to:
control the operation of the motor coupled to the pump to increase the actuation fluid pressure being applied to a moveable portion of the probe tool to a fluid pressure level greater than the known pressure to form a hydraulic seal between a contact surface of the probe mechanism and the wall of the wellbore.
18 . The system of claim 17 , further comprising:
a test apparatus coupled to a passageway extending through the probe mechanism,
wherein while applying the increased actuation fluid pressure to the movable portion of the probe tool, the test apparatus is configured to conduct one or more tests on a portion of a formation within the wellbore that is engaged within the contact surface of the probe mechanism.
19 . A non-transitory machine-readable storage medium storing instructions thereon, wherein the instructions comprise program code executable by a processor to cause the processor to:
receive a signal to initiate testing of a wellbore using a probe tool positioned within the wellbore;
start an extension timer;
control operation of a motor coupled to a pump to actuate the probe tool to extend a probe mechanism to engage a wall of the wellbore by applying an actuation fluid pressure at a known fluid flow rate and a known pressure to a moveable portion of the probe tool;
receive a signal from a pressure sensor indicative of the actuation fluid pressure as the actuation fluid pressure is applied to the movable portion of the probe tool; and
determine that the probe mechanism has made contact with the wall of the wellbore by determining that the actuation fluid pressure exceeded a threshold pressure level within a time limit set by the extension timer.
20 . The non-transitory machine-readable storage medium of claim 19 , wherein the instructions further comprise program code executable by the processor to cause the processor to:
determine that probe mechanism is to be retracted;
initiate a retraction timer and control the operation of the motor coupled to the pump to actuate the probe tool to retract the probe mechanism by applying the actuation fluid pressure at a known fluid flow rate and a known pressure to the moveable portion of the probe tool;
receive a signal from a pressure sensor indicative of the actuation fluid pressure as the actuation fluid pressure is applied to the movable portion of the probe tool; and
determine that the probe mechanism has retracted to a fully retracted position by monitoring a pressure level of the actuation fluid pressure and determining that the actuation fluid pressure exceeded a threshold pressure level within a time limit set by the retraction timer.