IP Library Granted Patent US 12,241,342
Granted Patent B2
US 12,241,342 · App. 18/301,107 · Granted Mar 4, 2025

Perforating gun assembly having detonator interrupter

Inventor: Shelby L. Sullivan (Minot, ND)
Assignee: XConnect, LLC
E21B43/1185
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Quick Facts
Patent No.
US 12,241,342
App. No.
18/301,107
Granted
Mar 4, 2025
Kind
B2
Abstract

A detonator interrupter assembly is provided. The detonator interrupter assembly is designed to inhibit the arming of a detonator within the charge tube of a perforating gun assembly. The detonator interrupter assembly first includes a top end plate. The top end plate is configured to reside between charge tubes. The top end plate has a flange intermediate first and second ends. The detonator interrupter assembly also includes a detonator clip. The detonator clip resides proximate the second end of the top end plate. The detonator clip comprises a first slot configured to receive a detonator cord, and a second slot configured to receive a detonator tube which contains an explosive material. The detonator interrupter assembly also includes an interrupter. The interrupter comprises a handle portion and an opposing blade portion. The blade portion is configured to pass through a through-opening through the flange when an operator removes the interrupter from between the first and second slots. The blade portion is fabricated from an impact resistant material.

Claims (84)

1. A detonator interrupter assembly, comprising:

a top end plate having a first end, a second end opposite the first end, and a flange intermediate the first and second ends;

a through-opening extending through the flange;

a detonator clip residing proximate the second end of the top end plate, wherein the detonator clip comprises a first slot configured to receive a detonator cord, and a second slot adjacent to the first slot configured to receive a detonator tube containing an explosive material;

an interrupter comprising an elongated handle portion at a first end residing proximate the first end of the top end plate, and a blade portion at a second end residing proximate the second end of the top end plate;

and wherein:

the first slot and the second slot are biased inwardly towards each other;

the blade portion slidably resides between the first slot and the second slot;

the blade portion is fabricated from an impact resistant material to inhibit explosive initiation between the detonator tube and the detonator cord while the blade portion remains between the first slot and the second slot; and

the blade portion is configured to pass back through the through-opening extending through the flange when an operator removes the interrupter from between the first slot and the second slot.

2. The detonator interrupter assembly of claim 1 , wherein:

the first end of the top end plate comprises a tubular opening configured to receive a contact pin for a perforating gun.

3. The detonator interrupter assembly of claim 2 , wherein:

the second end of the top end plate defines a downstream end; and

the second end of the top end plate abuts a downstream charge tube for a perforating gun.

4. The detonator interrupter assembly of claim 3 , wherein:

the downstream charge tube comprises a window;

the detonator clip comprises a pair of wings, with a first wing residing adjacent the first slot, and the second wing residing adjacent the second slot, and

the first wing and second wing removably couple into opposing sides of the window.

5. The detonator interrupter assembly of claim 4 , wherein:

the detonator clip is fabricated from a polymeric material.

6. The detonator interrupter assembly of claim 5 , wherein:

the handle portion of the interrupter is also fabricated from a polymeric material; and

the blade portion of the interrupter is fabricated from a metal.

7. The detonator interrupter assembly of claim 6 , wherein:

the first slot holds the detonator cord; and

the second slot receives the detonator tube containing the explosive material.

8. The detonator interrupter assembly of claim 3 , wherein:

the tubular opening at the first end of the top end plate is configured to receive a bulkhead;

and wherein:

the bulkhead receives the contact pin;

the contact pin has an upstream end and a downstream end; and

the upstream end of the contact pin extends into a tandem sub for the perforating gun.

9. The detonator interrupter assembly of claim 8 , wherein:

the handle portion of the interrupter is adjacent to and runs parallel with the bulkhead.

10. A method of arming a perforating gun assembly, comprising:

providing a charge tube having at least one shaped charge, a detonator containing an explosive material, and a detonator cord;

providing a detonator clip, wherein the detonator clip comprises a first slot holding a portion of the detonator cord, and a second slot adjacent the first slot holding the detonator;

abutting the charge tube against a top end plate, wherein the top end plate comprises a first end, a second end opposite the first end, a flange intermediate the first and second ends, and a through-opening extending through the flange;

providing a detonator interrupter assembly, wherein the detonator interrupter assembly comprises a detonator interrupter having a handle portion and a blade portion; and

sliding the blade portion through the through-opening of the flange and between the first slot and the second slot, thereby inhibiting explosive initiation between the detonator and the detonator cord;

wherein the charge tube and detonator interrupter assembly are part of the perforating gun assembly.

11. The method of claim 10 , wherein:

the first slot and the second slot are biased inwardly towards each other;

the second end of the top end plate is a downstream end;

the charge tube abuts the top end plate at the second end of the top end plate;

the blade portion is fabricated from an impact resistant material to inhibit explosive initiation between the detonator and the detonator cord while the blade portion remains between the first and second slots; and

the blade portion is configured to pass through the through-opening extending through the flange when an operator removes the detonator interrupter from between the first slot and the second slot.

12. The method of claim 11 , wherein:

the charge tube is a downstream charge tube, abutting the second end of the top end plate;

the first end of the top end plate comprises a tubular opening;

and the method further comprises placing a contact pin in the tubular opening, and connecting a signal wire to the contact pin.

13. The method of claim 12 , wherein:

the charge tube comprises a window;

the detonator clip comprises a pair of wings; and

the method further comprises removably coupling the first wing into a first side of the window, and the second wing into a second side of the window, thereby securing the detonator clip adjacent the second side of the top end plate.

14. The method of claim 13 , wherein:

the detonator clip is fabricated from a polymeric material; the handle portion of the detonator interrupter is also fabricated from a polymeric material; and

the blade portion of the detonator interrupter is fabricated from a metal.

15. The method of claim 13 , further comprising:

placing the detonator in electrical communication with an addressable switch; and

delivering the perforating gun assembly to a well site.

16. The method of claim 15 , further comprising:

abutting an upstream charge tube to the first end of the top end plate;

after arrival at the well site, pulling the handle portion of the detonator interrupter from the through-opening of the top end plate, thereby withdrawing the blade portion from between the first slot and the second slot; and

sliding an upstream gun barrel housing over the upstream charge tube.

17. The method of claim 16 , further comprising:

sliding a gun barrel housing over the downstream charge tube; and

threadedly connecting the upstream and downstream gun barrel housings to respective opposing ends of a tandem sub, thereby forming the perforating gun assembly.

18. The method of claim 17 , further comprising:

running the perforating gun assembly into a wellbore at the well site, at the end of an electric line;

sending a first detonation signal from a surface, into the wellbore, and down the electric line;

further sending the detonation signal through the perforating gun to a signal transmission pin extending through a carrier end plate;

still further sending the detonation signal into the addressable switch within the tandem sub, wherein the addressable switch determines whether the detonation signal is addressed to the perforating gun;

identifying that the detonation signal is addressed to the perforating gun, and in response, sending a second detonation signal to a detonator pin extending back through the carrier end plate; and

sending the second detonation signal to the detonator to initiate at least one explosive charge residing within the perforating gun, wherein the carrier end plate isolates the addressable switch from wellbore fluids and a pressure wave generated in response to the detonation of the explosive charges.

19. The method of claim 12 , wherein:

the tubular opening at the first end of the top end plate is configured to receive a bulkhead;

and wherein:

the bulkhead receives the contact pin;

the contact pin has an upstream end and a downstream end; and

the upstream end of the contact pin extends into the tandem sub for the perforating gun.

20. The method of claim 19 , wherein:

the handle portion of the detonator interrupter is adjacent to and runs parallel with the bulkhead.

Continuity (6)
Continuation In Part 17547016 · Dec 9, 2021
Continuation In Part 17547053 · Dec 9, 2021
Continuation In Part 17175651 · Feb 13, 2021
Provisional Application 63481419 · Jan 25, 2023
Provisional Application 63340123 · May 10, 2022
Related Publication 20230250710A1 · Aug 10, 2023
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