IP Library › Granted Patent US 12,188,326
Granted Patent B2
US 12,188,326 · App. 18/305,921 · Granted Jan 7, 2025

Plug element facilitating well flowback

Inventors: Sanjiv Kumar (Udhailiyah, SA); Abdullah K. Alghannam (AlAhsa, SA)
Assignee: Saudi Arabian Oil Company
E21B33/12E21B34/06E21B2200/05
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,188,326
App. No.
18/305,921
Granted
Jan 7, 2025
Kind
B2
Abstract

A system and a method for clearing debris from the top of plug in a well are provided. In an exemplary system a plug for a well includes a cylindrical body, a sealing ring mounted in the cylindrical body, and a flapper valve disposed against the sealing ring in the cylindrical body. The plug also includes a torsion spring to open the flapper valve when a latch on the flapper valve is disengaged, a receiver to receive control signals, and an actuator controlled by the receiver to disengage the latch.

Claims (57)

1. A plug for a well, comprising:

a cylindrical body;

a sealing ring mounted in the cylindrical body;

a flapper valve disposed against the sealing ring in the cylindrical body;

a torsion spring configured to open the flapper valve in a downhole direction against a fluid flow in an uphole direction, the torsion spring configured to open the flapper valve when a latch on the flapper valve is disengaged;

a receiver to receive control signals; and

an actuator controlled by the receiver to disengage the latch.

2. The plug of claim 1 , wherein the sealing ring comprises a hinge coupled to the flapper valve, wherein the hinge is disposed proximate to the torsion spring.

3. The plug of claim 1 , wherein the sealing ring comprises a hydrocarbon-resistant elastomer.

4. The plug of claim 1 , wherein the torsion spring is sized to open the flapper valve against flow back pressure in the well.

5. The plug of claim 1 , wherein the torsion spring is sized less than a highest pressure of the well.

6. The plug of claim 5 , wherein the flapper valve is closed by flow from the well.

7. The plug of claim 1 , wherein the receiver comprises a wireless receiver.

8. The plug of claim 1 , wherein the actuator comprises a solenoid that moves the latch.

9. The plug of claim 1 , wherein the actuator comprises a motor that moves the latch.

10. A plug for a well, comprising:

a cylindrical body;

a sealing ring mounted in the cylindrical body;

a flapper valve disposed against the sealing ring in the cylindrical body;

a torsion spring to open the flapper valve when a latch on the flapper valve is disengaged;

a receiver to receive control signals; and

an actuator controlled by the receiver to disengage the latch wherein the receiver comprises an ultrasonic detector to receive pressure signals from the surface.

11. A plug for a well, comprising:

a cylindrical body;

a sealing ring mounted in the cylindrical body;

a flapper valve disposed against the sealing ring in the cylindrical body;

a torsion spring to open the flapper valve when a latch on the flapper valve is disengaged;

a receiver to receive control signals; and

an actuator controlled by the receiver to disengage the latch, wherein the actuator comprises a sensor to determine if the flapper valve is closed.

12. The plug of claim 11 , wherein the actuator is configured to engage the latch if the latch is open and the flapper valve is closed.

13. A method to clear debris from the top of a plug in a well, comprising:

placing a plug in the well, wherein the plug comprises:

a cylindrical body;

a sealing ring mounted in the cylindrical body;

a flapper valve disposed against the sealing ring in the cylindrical body;

a torsion spring to open the flapper valve in a downhole direction against fluid flow in an uphole direction, the torsion spring configured to open the flapper valve when a latch on the flapper valve is disengaged;

a receiver to receive control signals; and

an actuator controlled by the receiver to disengage the latch;

sending a signal to the receiver to disengage the latch;

disengaging the latch; and

opening the flapper valve with the torsion spring in the downhole direction against the fluid flowing in the uphole direction to allow flow from the well to push debris up the well.

14. The method of claim 13 , comprising threading a communications line down the well.

15. The method of claim 14 , comprising sending the signal from the communications line to the receiver.

16. The method of claim 13 , comprising sending pressure signals through a liquid column.

17. The method of claim 13 , comprising activating a solenoid to move the latch.

18. A method to clear debris from the top of a plug in a well, comprising:

placing a plug in the well, wherein the plug comprises:

a cylindrical body;

a sealing ring mounted in the cylindrical body;

a flapper valve disposed against the sealing ring in the cylindrical body;

a torsion spring to open the flapper valve when a latch on the flapper valve is disengaged;

a receiver to receive control signals; and

an actuator controlled by the receiver to disengage the latch;

sending a signal to the receiver to disengage the latch;

disengaging the latch; and

opening the flapper valve with the torsion spring to allow flow from the well to push debris up the well, further comprising detecting if the flapper valve is not open.

19. The method of claim 18 , comprising engaging the latch if the flapper valve is not open.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2023
From: KUMAR, SANJIV; ALGHANNAM, ABDULLAH K.
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 063465/0824 →
Continuity (1)
Related Publication 20240352823A1 · Oct 24, 2024
References Cited (12)
US 5901787A · Boyle · 1999 [cited by applicant]
US 7337850B2 · Contant · 2008 [cited by applicant]
US 7806189B2 · Frazier · 2010 [cited by applicant]
US 8905139B2 · Arizmendi, Jr. et al. · 2014 [cited by applicant]
US 10100608B2 · Fripp et al. · 2018 [cited by applicant]
US 20070137869A1 · MacDougall · 2007 [cited by examiner]
US 20130240203A1 · Frazier · 2013 [cited by examiner]
US 20180363415A1 · Frazier · 2018 [cited by applicant]
US 20190316445A1 · Fripp · 2019 [cited by examiner]
US 20190330958A1 · Prather · 2019 [cited by examiner]
US 20210054714A1 · Nichols · 2021 [cited by examiner]
US 20220049575A1 · Coon · 2022 [cited by examiner]