IP Library Granted Patent US 12,017,524
Granted Patent B2
US 12,017,524 · App. 18/309,622 · Granted Jun 25, 2024

Systems and methods for creating and automating an enclosed volume with a flexible fuel tank and propellant metering for machine operations

Inventors: Daniel Faber (Westminster, CO); James Bultitude (Boulder, CO); Jeremy Schiel (Denver, CO); Eric Weinhoffer (Belmont, CA); Andrew Witte (Palo Alto, CA); Tyler Mincey (San Francisco, CA)
Assignee: Orbit Fab, Inc.
B60K15/03006B60K15/03B64G1/22B60K2015/03085B60K2015/03171B60K2015/03309B60Y2200/46B60Y2200/50
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Quick Facts
Patent No.
US 12,017,524
App. No.
18/309,622
Granted
Jun 25, 2024
Kind
B2
Abstract

An enclosed volume is provided for performing operations in space, or on any astronomical object, in a manner separated from aspects of the external environment. The enclosed volume can be a flexible container for a satellite. The enclosed volume can include a membrane having a fluid barrier layer and being configured to contain a propellant gas or fluid; and an expulsion device configured to expel material from the membrane. In a stowed configuration, the flexible container is contained within the satellite, and in a deployed configuration, the flexible container extends away from the satellite. The flexible container can inflate from one shape, in the undeployed configuration, to another shape, in a deployed configuration. The other shape can be toroidal or other appropriate shapes. The flexible container can provide bipropellant, blowdown, and gas/fluid metering functionality. Entertainment and game play can be enabled by the enclosed volume involving robots and other devices.

Claims (43)

1. A container system for space operations, the container system comprising:

a flexible membrane; and

an expulsion device configured to expel material contained by the flexible membrane;

wherein the container system is configurable between a stowed configuration and a deployed configuration, wherein in the stowed configuration, the membrane is entirely contained by a host spacecraft, and in the deployed configuration, the membrane remains attached to the host spacecraft and extends away from the host spacecraft.

2. The container system of claim 1 , further comprising the material, and wherein the material is a gas or a fluid.

3. The container system of claim 1 , further comprising the material, and wherein the material comprises propellant.

4. The container system of claim 1 , wherein the host spacecraft is a first host spacecraft, the system further comprising a coupler for transferring the material between the container system and the first host spacecraft or between the container system and a second host spacecraft.

5. The container system of claim 4 , wherein the coupler is a first coupler and the container further comprises a second coupler.

6. The container system of claim 5 , wherein the expulsion device comprises a blowdown gas supply, and wherein the second coupler carries blowdown gas from the blowdown gas supply.

7. The container system of claim 6 , further comprising one or more strain gauges on the blowdown gas supply.

8. The container system of claim 1 , wherein the membrane comprises a plurality of layers including a first layer and a second layer, wherein:

the first layer is configured to contain the material; and

the second layer is adjacent to the first layer and configured to contain a blowdown gas, wherein the expulsion device comprises the second layer.

9. The container system of claim 8 , wherein the first layer is an inner layer and is positioned within the second layer.

10. The container system of claim 8 , wherein the plurality of layers includes a mechanical restraint layer positioned around the first layer and the second layer, the mechanical restraint layer comprising at least one of a strapping, a webbing, a netting, or a non-porous material.

11. The container system of claim 1 , further comprising:

one or more doors positioned to restrain the membrane during launch and transport of the host; and

a release mechanism positioned to release the one or more doors to allow the membrane to extend away from the host spacecraft.

12. The container system of claim 1 , wherein, in the stowed configuration, the membrane is folded within a receptacle of the host spacecraft.

13. The container system of claim 1 , wherein the membrane comprises an outer flexible bladder and the expulsion device comprises an inner flexible bladder positioned within the outer flexible bladder, the inner flexible bladder being configured to expand within the outer flexible bladder to expel material from the membrane.

14. The container system of claim 13 , wherein the inner flexible bladder is configured to expand by gas provided by a gas source carried by the host spacecraft.

15. The container system of claim 1 , wherein the host spacecraft is a satellite, a launch vehicle, or a stage of a launch vehicle.

16. The container system of claim 1 , wherein the membrane is configured to expand from a first shape, in the stowed configuration, to a second shape, in the deployed configuration, wherein:

the second shape is a dumbbell shape; or

the second shape has a hole in the middle.

17. The container system of claim 1 , wherein the flexible membrane is a first flexible membrane and the expulsion device is a first expulsion device, the container system further comprising one or more second flexible membranes and one or more second expulsion devices.

18. The container system of claim 1 , wherein the membrane contains one or more volumes, each volume of the one or more volumes being separated by one or more layers.

19. The container system of claim 1 , wherein the host spacecraft comprises a propulsion system.

20. A flexible container system for space operations, the flexible container system comprising:

a flexible container; and

an expulsion device configured to expel material from the flexible container; wherein

the flexible container is configurable between a stowed configuration and a deployed configuration, wherein in the stowed configuration, the flexible container is contained entirely within a host spacecraft, and in the deployed configuration, the flexible container remains attached to the host spacecraft and extends away from the host spacecraft.

21. The flexible container system of claim 20 , wherein the material is a gas or a fluid.

22. The flexible container system of claim 20 , wherein the host spacecraft is a first host spacecraft, the system further comprising a coupler for transferring the material between the container system and the first host spacecraft or between the container system and a second host spacecraft.

23. The flexible container system of claim 20 , wherein the flexible container comprises:

a first flexible bladder; and

a second flexible bladder positioned within the first flexible bladder.

24. The flexible container system of claim 23 , wherein the expulsion device comprises a blowdown gas supply connected to the first flexible bladder or the second flexible bladder.

25. The flexible container system of claim 20 , further comprising:

one or more doors for restraining the flexible container during launch and transport of the host spacecraft; and

a release mechanism positioned to release the one or more doors to allow the flexible container to extend away from the host spacecraft.

26. The flexible container system of claim 20 , wherein the stowed configuration comprises the flexible container being folded within a receptacle of the host spacecraft.

27. The flexible container system of claim 20 , wherein the host spacecraft comprises a propulsion system.

Assignments (2)
SECURITY INTEREST Recorded Sep 15, 2025
From: ORBIT FAB, INC.
To: STRIDE CAPITAL GROUP
Reel/Frame 072251/0726 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2023
From: FABER, DANIEL; BULTITUDE, JAMES; SCHIEL, JEREMY; WEINHOFFER, ERIC; WITTE, ANDREW; MINCEY, TYLER
To: ORBIT FAB, INC.
Reel/Frame 065418/0785 →
Continuity (5)
Continuation 17330337 · May 25, 2021
Continuation 16211095 · Dec 5, 2018
Provisional Application 62614835 · Jan 8, 2018
Provisional Application 62595238 · Dec 6, 2017
Related Publication 20230373292A1 · Nov 23, 2023