IP Library Granted Patent US 12,264,020
Granted Patent B2
US 12,264,020 · App. 18/310,917 · Granted Apr 1, 2025

System for pneumatic transport of particles of a hazardous substance

Inventor: Alex Tilton (Knoxville, TN)
Assignee: X-Energy, LLC
B65G53/12B65G53/46B65G53/66B65G2201/042B65G2203/044B65G2812/1625
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Quick Facts
Patent No.
US 12,264,020
App. No.
18/310,917
Granted
Apr 1, 2025
Kind
B2
Abstract

A system for transporting hazardous particles includes a pneumatic conveyer for conveying the hazardous particles to an exit using a carrier gas; and an input mechanism for conveying the hazardous particles to the pneumatic conveyer. The input mechanism includes a tubular chamber for receiving the hazardous particles; an input pipe extending from the tubular chamber for conveying the hazardous particles into the tubular chamber; and an output pipe extending from a bottom of the tubular chamber. The output pipe includes an upper valve movable between a closed position and an open position, a middle valve movable between a closed position and an open position, and a lower valve. The upper valve and the middle valve, when in their respective closed positions, define a storage chamber for storing a portion of the hazardous particles. The upper valve in its open position allows the portion of the hazardous particles to enter the storage chamber, and the middle valve in its open position allows the portion of the hazardous particles in the storage chamber to flow to the lower valve. The lower valve is configured to convey the hazardous particles from the storage chamber to the pneumatic conveyer in a gradual fashion.

Claims (61)

1. A system for pneumatically conveying particles, comprising:

a pneumatic conveyer for conveying the particles to an exit using a carrier gas; and

at least one input mechanism for conveying the particles to the pneumatic conveyer, each input mechanism comprising:

a tubular chamber for receiving the particles;

an input pipe extending from the tubular chamber for conveying the particles into the tubular chamber;

an output pipe extending from a bottom of the tubular chamber;

a series of valves in the output pipe, comprising:

an upper valve movable between a closed position and an open position,

a middle valve movable between a closed position and an open position, and

a lower valve; and

a monitoring system configured to optically monitor a volume of the particles within the tubular chamber;

wherein:

the upper valve and the middle valve in their respective closed positions define a storage chamber;

the upper valve in its open position allows a portion of the particles to enter the storage chamber;

the middle valve in its open position allows the portion of the particles to flow to the lower valve; and

the lower valve is configured to convey the portion of the particles from the storage chamber to the pneumatic conveyer in a gradual fashion.

2. The system of claim 1 , wherein the input pipe extends laterally from the tubular chamber, and the monitoring system comprises a range-finding laser aimed longitudinally down the tubular chamber.

3. The system of claim 1 , wherein the monitoring system comprises a light source and an optical sensor, wherein the light source is aimed laterally across the tubular chamber toward the sensor.

4. The system of claim 1 , further comprising a safety enclosure enclosing the input pipe and at least an upper portion of the tubular chamber.

5. The system of claim 1 , comprising a plurality of input mechanisms for conveying the particles to the pneumatic conveyer.

6. The system of claim 5 , wherein:

a first one of the plurality of input mechanisms conveys the particles to a first point along a length of the pneumatic conveyer;

a second one of the plurality of input mechanisms conveys the particles to a second point along the length of the pneumatic conveyer; and

the first point and the second point along the length of the pneumatic conveyer are different.

7. The system of claim 6 , wherein no two input mechanisms convey the particles to the same point along the length of the pneumatic conveyer.

8. The system of claim 1 , further comprising an output mechanism for recovering the particles from the pneumatic conveyer, the output mechanism comprising:

a receiving chamber for receiving the particles and the carrier gas from the pneumatic conveyer;

an input pipe for conveying the particles from the pneumatic conveyer to the receiving chamber;

an output pipe extending from a bottom of the receiving chamber; and

a series of second valves in the output pipe extending from the receiving chamber, comprising:

a second upper valve movable between a closed position and an open position,

a second middle valve movable between a closed position and an open position, and

a second lower valve;

wherein:

the second upper valve and the second middle valve in their respective closed positions define a second storage chamber for storing the particles;

the second upper valve in its open position allows the particles to enter the second storage chamber;

the second middle valve in its open position allows the particles in the second storage chamber to flow to the second lower valve; and

the second lower valve is configured to convey the particles from the storage chamber to a particle recovery hopper.

9. The system of claim 8 , wherein a second safety enclosure encloses the particle recovery hopper.

10. The system of claim 8 , wherein the receiving chamber for receiving the particles from the pneumatic conveyer comprises a ventilation output for venting the carrier gas to a ventilation system.

11. The system of claim 10 , wherein the ventilation output includes a filtration system for preventing the particles from entering the ventilation system.

12. The system of claim 1 , wherein the lower valve is a rotary airlock valve.

13. The system of claim 1 , wherein the lower valve comprises a screw conveyer configured to transport the particles from an input end connected with the middle valve to an output end connected with the pneumatic conveyer.

14. The system of claim 1 , wherein the system is used for pneumatically conveying hazardous particles.

15. A system for pneumatically conveying particles, comprising:

a pneumatic conveyer for conveying the particles to an exit using a carrier gas; and

at least one input mechanism for conveying the particles to the pneumatic conveyer, each input mechanism comprising:

a tubular chamber for receiving the particles;

an input pipe extending from the tubular chamber for conveying the particles into the tubular chamber;

an output pipe extending from a bottom of the tubular chamber; and

a series of valves in the output pipe, comprising:

an upper valve movable between a closed position and an open position,

a middle valve movable between a closed position and an open position, and

a lower valve;

wherein:

the upper valve and the middle valve in their respective closed positions define a storage chamber;

the upper valve in its open position allows a portion of the particles to enter the storage chamber;

the middle valve in its open position allows the portion of the particles to flow to the lower valve; and

the lower valve is configured to convey the portion of the particles from the storage chamber to the pneumatic conveyer in a gradual fashion, wherein:

the particles are nuclear fuel kernels; and

the tubular chamber, the input pipe, and the output pipe have a maximum diameter of four inches to minimize the risk of a nuclear criticality accident.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Feb 13, 2026
From: LIVE OAK BANKING COMPANY
To: X-ENERGY
Reel/Frame 073783/0139 →
SECURITY INTEREST Recorded May 12, 2025
From: X-ENERGY, LLC
To: LIVE OAK BANKING COMPANY
Reel/Frame 071081/0865 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 2, 2023
From: TILTON, ALEX
To: X-ENERGY, LLC
Reel/Frame 063510/0348 →
Continuity (1)
Related Publication 20240367921A1 · Nov 7, 2024
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