IP Library Granted Patent US 12,451,720
Granted Patent B2
US 12,451,720 · App. 18/315,133 · Granted Oct 21, 2025

Hybrid capacitor energy storage

Inventors: John Raymond Curran (LaFox, IL); Brian Christopher Gumino (LaFox, IL)
Assignee: Richardson Electronics, Ltd.
H02J7/345H01G11/06H01G11/10H02J7/0013H02J7/0029H02M1/4208H02M3/33569H05K7/20909H02J2207/20H02J2207/50H02M7/53871
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Quick Facts
Patent No.
US 12,451,720
App. No.
18/315,133
Granted
Oct 21, 2025
Kind
B2
Abstract

Systems, methods, and devices including a plurality of hybrid capacitors for storing energy as both electrical potential and chemical potential. An energy storage bank comprising the plurality of hybrid capacitors is coupled to a battery management system configured to monitor parameters of the plurality of hybrid capacitors and selectively access at least a portion of the plurality of hybrid capacitors to provide electrical power output.

Claims (53)

1. An energy storage system comprising:

an energy storage system housing;

a plurality of lithium-ion hybrid ultracapacitors disposed in the energy storage system housing;

a battery management system coupled to the plurality of lithium-ion hybrid ultracapacitors and operable to selectively access a portion of the plurality of lithium-ion hybrid ultracapacitors based at least in part on a measured parameter of the plurality of lithium-ion hybrid ultracapacitors,

wherein, in response to an overcurrent, the battery management system is configured to cause a logging of an event associated with the overcurrent into a memory associated with the battery management system, the logging of the event for predicting an end of life of the plurality of lithium-ion hybrid ultracapacitors,

wherein if alternating current (AC) power is unavailable and a voltage of the plurality of lithium-ion hybrid ultracapacitors is above a predetermined voltage threshold, direct current (DC) power is provided from the plurality of lithium-ion hybrid ultracapacitors,

wherein the battery management system and the plurality of lithium-ion hybrid ultracapacitors are operable to be placed into a hibernation state responsive to the energy storage system having a charge below a minimum charge threshold, and

wherein the battery management system and the plurality of lithium-ion hybrid ultracapacitors are further operable to be activated out of the hibernation state responsive to the plurality of lithium-ion hybrid ultracapacitors having charge above the minimum charge threshold; and

a charger electrically coupled to the plurality of lithium-ion hybrid ultracapacitors to thereby charge the plurality of lithium-ion hybrid ultracapacitors.

2. The energy storage system of claim 1 , further comprising:

a power factor correction component that converts alternating current power to direct current power within the energy storage system.

3. The energy storage system of claim 2 , wherein the charger comprises a flyback converter, the energy storage system further comprising:

a first thermal switch coupled to the flyback converter; and

a second thermal switch coupled to the power factor correction component.

4. The energy storage system of claim 2 , further comprising:

a metal oxide varistor that limits a surge voltage at an electrical input of the power factor correction component.

5. The energy storage system of claim 1 , further comprising:

one or more printed circuit boards disposed within the energy storage system housing coupled to the plurality of lithium-ion hybrid ultracapacitors, wherein each of the plurality of lithium-ion hybrid ultracapacitors is soldered to the one or more printed circuit boards.

6. The energy storage system of claim 1 , wherein the plurality of lithium-ion hybrid ultracapacitors comprises seventeen lithium-ion hybrid ultracapacitor cells electrically connected in series, each lithium-ion hybrid ultracapacitor cell of the seventeen lithium-ion hybrid ultracapacitor cells comprising a string of four lithium-ion hybrid ultracapacitors electrically connected in parallel.

7. The energy storage system of claim 1 , further comprising:

one or more fans disposed on the energy storage system housing that provide cooling to an internal portion of the energy storage system.

8. The energy storage system of claim 1 , wherein the battery management system is disposed on or in the energy storage system housing.

9. The energy storage system of claim 1 , wherein the charger is disposed in a separate housing distinct from the energy storage system housing.

10. An energy storage bank comprising:

a plurality of energy storage cells electrically connected in series, each energy storage cell of the plurality of energy storage cells comprising:

a plurality of lithium-ion hybrid ultracapacitors electrically connected in parallel; and

a plurality of electrical connections that couples the plurality of energy storage cells to a battery management system that is operable to selectively access a portion of the plurality of energy storage cells based at least in part on a measured parameter of the plurality of energy storage cells; and

wherein the plurality of energy storage cells is electrically coupled to a charger to thereby charge the plurality of lithium-ion hybrid ultracapacitors,

wherein, in response to an overcurrent, the energy storage bank is configured to cause a logging of an event associated with the overcurrent into a memory associated with the battery management system, the logging of the event for predicting an end of life of the plurality of lithium-ion hybrid ultracapacitors,

wherein if alternating current (AC) power is unavailable and a voltage of the energy storage bank is above a predetermined voltage threshold, direct current (DC) power is provided from the energy storage bank,

wherein the battery management system and the energy storage bank are operable to enter a hibernation state responsive to the battery management system detecting that a charge of the plurality of energy storage cells below a minimum charge threshold, and

wherein the battery management system and the energy storage bank are operable to be activated out of the hibernation state responsive to the battery management system detecting that the charge of the plurality of energy storage cells above the minimum charge threshold.

11. The energy storage bank of claim 10 , wherein the energy storage bank is electrically coupled to a power factor correction component that converts alternating current power to direct current power for charging the energy storage bank.

12. The energy storage bank of claim 11 , wherein the plurality of energy storage cells is coupled to at least one fuse.

13. An energy storage system comprising:

an energy storage system housing;

an energy storage bank disposed in the energy storage system housing, the energy storage bank comprising a plurality of energy storage cells, each energy storage cell of the plurality of energy storage cells comprising:

a plurality of lithium-ion hybrid ultracapacitors;

a battery management system disposed on or in the energy storage system housing and coupled to the plurality of lithium-ion hybrid ultracapacitors and operable to selectively access a portion of the plurality of lithium-ion hybrid ultracapacitors based at least in part on a measured parameter of the plurality of lithium-ion hybrid ultracapacitors,

wherein, in response to an overcurrent, the battery management system is configured to cause a logging of an event associated with the overcurrent into a memory associated with the battery management system, the logging of the event for predicting an end of life of the plurality of lithium-ion hybrid ultracapacitors,

wherein the battery management system and the energy storage bank are operable to be placed into a hibernation state responsive to the energy storage bank having a charge below a minimum charge threshold, and

wherein the battery management system and the energy storage bank are further operable to be activated out of the hibernation state responsive to the energy storage bank having charge above the minimum charge threshold;

a charger electrically coupled to the plurality of lithium-ion hybrid ultracapacitors to thereby charge the plurality of lithium-ion hybrid ultracapacitors; and

a power factor correction component that converts alternating current power to direct current power within the energy storage system.

14. The energy storage system of claim 13 , wherein the charger comprises a flyback converter that is configured to measure a voltage output value and a current output value of the energy storage system.

15. The energy storage system of claim 13 , wherein the plurality of energy storage cells is electrically connected in series.

16. The energy storage system of claim 15 , wherein the plurality of lithium-ion hybrid ultracapacitors within each respective energy storage cell is electrically connected in parallel.

17. The energy storage system of claim 13 , further comprising:

one or more fans disposed in the energy storage system housing,

wherein the one or more fans are selectively operated based on a signal from the battery management system.

18. The energy storage system of claim 13 , wherein the energy storage system housing comprises a plurality of openings providing an air flow path through the energy storage system housing to thereby dissipate heat from the energy storage system.

19. The energy storage system of claim 13 , wherein if alternating current (AC) power is unavailable and a voltage of the energy storage bank is above a predetermined voltage threshold as determined by the battery management system, direct current (DC) power is provided from the energy storage bank.

20. The energy storage system of claim 13 , wherein the battery management system comprises a plurality of field-effect transistors.

Assignments (2)
SECURITY INTEREST Recorded Oct 7, 2025
From: RICHARDSON ELECTRONICS, LTD.
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 072499/0629 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2023
From: CURRAN, JOHN RAYMOND; GUMINO, BRIAN CHRISTOPHER
To: RICHARDSON ELECTRONICS, LTD.
Reel/Frame 063597/0983 →
Continuity (1)
Related Publication 20240380236A1 · Nov 14, 2024
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