IP Library Granted Patent US 12,609,209
Granted Patent B2
US 12,609,209 · App. 18/326,957 · Granted Apr 21, 2026

Nuclear fuel assembly with multi-pitch wire wrap

Inventor: Brian C Johnson (Issaquah, WA)
Assignee: TERRAPOWER, LLC
G21C3/08G21C3/322G21C3/328G21C3/3432G21C13/028G21C13/093G21C13/10G21C15/18G21C21/02G21C3/16G21C19/06
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,609,209
App. No.
18/326,957
Granted
Apr 21, 2026
Kind
B2
Abstract

A nuclear fuel assembly is constructed with fuel assembly components that are wire wrapped and positioned in hexagonal rings within a fuel assembly duct. The fuel assembly components positioned in an outermost ring of the fuel assembly are wire wrapped with a pitch that is shorter than fuel assembly components positioned at an interior ring of the fuel assembly. The shorter pitch at the outer ring of the fuel assembly increases pressure drop of a coolant fluid at the edge and corner subchannels and thereby reduces the temperature gradient across the fuel assembly, which provides a higher output temperature of the nuclear reactor without substantially increasing peak temperature of the fuel cladding.

Claims (23)

1 . A method for increasing a pressure drop of a coolant fluid within a nuclear fuel assembly in an edge subchannel, comprising:

providing a fuel assembly having a duct and configured to hold a plurality of fuel assembly components arranged in concentric rings within the duct;

positioning a first fuel assembly component within an inner ring of the fuel assembly, the first fuel assembly component being wire wrapped at a first pitch, wherein a first plurality of the fuel assembly components within the inner ring of the fuel assembly create interior subchannels between two or more of the plurality of fuel assembly components within the inner ring;

positioning a second fuel assembly component within an outermost ring of the fuel assembly, the second fuel assembly component being wire wrapped at a second pitch smaller than the first pitch, wherein positioning the second fuel assembly component includes a clocking angle that avoids contact between wire wrappings of the second fuel assembly component and wire wrappings of all immediately adjacent fuel assembly components in both the outermost ring and any adjacent inner ring, and wherein a second plurality of fuel assembly components within the outermost ring create edge subchannels between the second plurality of fuel assembly components and the duct; and

flowing a coolant fluid through the fuel assembly, wherein the wire wrap at the second pitch increases the pressure drop of the coolant fluid flowing through the edge subchannels.

2 . The method of claim 1 , wherein positioning a second fuel assembly component within an outermost ring of the fuel assembly comprises positioning a plurality of second fuel assembly components within the outermost ring of the fuel assembly, wherein each of the plurality of second fuel assembly components is wire wrapped at the second pitch.

3 . The method of claim 1 , further comprising positioning a third fuel assembly component within a penultimate ring of the fuel assembly, the third fuel assembly component being wire wrapped at the second pitch.

4 . The method of claim 1 , wherein the second pitch comprises twice the number of wraps as the first pitch.

5 . The method of claim 1 , wherein the second pitch comprises four times the number of wraps as the first pitch.

6 . The method of claim 1 , wherein the first fuel assembly component has a first clocking angle, and wherein positioning the second fuel assembly component further comprises positioning the second fuel assembly component to have a second clocking angle different from the first clocking angle.

7 . The method of claim 1 , further comprising positioning the first fuel assembly component at a first clocking angle.

8 . The method of claim 7 , further comprising positioning the second fuel assembly component at a second clocking angle different from the first clocking angle.

9 . The method of claim 1 , wherein the first fuel assembly component comprises one or more of fissionable fuel, fertile fuel, a neutron absorber, or a neutron reflector.

10 . The method of claim 1 , further comprising positioning a third fuel assembly component within a penultimate ring of the fuel assembly, the third fuel assembly component being wire wrapped at a third pitch smaller than the first pitch and larger than the second pitch.

11 . The method of claim 10 , further comprising positioning a fourth fuel assembly component within the fuel assembly, the fourth fuel assembly component having a wire wrap at a fourth pitch, the fourth pitch different from the first pitch, the second pitch, and the third pitch.

12 . The method of claim 1 , wherein the first pitch is an integer multiplier of the second pitch.

13 . The method of claim 1 , wherein the second pitch is half of the first pitch.

14 . The method of claim 1 , wherein the first fuel assembly component and the second fuel assembly component are located within a fuel duct and wherein the second fuel assembly component is placed nearer a wall of the fuel duct than the first fuel assembly component.

15 . The method of claim 1 , wherein one or more of the first fuel assembly component and the second fuel assembly component comprises fissionable fuel.

16 . The method of claim 1 , wherein one or more of the first fuel assembly component and the second fuel assembly component comprises fertile fuel.

17 . The method of claim 1 , wherein one or more of the first fuel assembly component and the second fuel assembly component comprises a neutron absorber.

18 . The method of claim 1 , wherein the first fuel assembly component is wire wrapped in a first rotational direction about a longitudinal axis of the first fuel assembly component, and wherein the second fuel assembly component is wire wrapped in the first rotational direction about a longitudinal axis of the second fuel assembly component.

19 . The method of claim 1 , wherein the first fuel assembly component is wire wrapped at the first pitch with a single continuous wire in a helical pattern.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2026
From: JOHNSON, BRIAN
To: TERRAPOWER, LLC
Reel/Frame 074141/0605 →
Continuity (3)
Division 17160047 · Jan 27, 2021
Provisional Application 63066778 · Aug 17, 2020
Related Publication 20230323695A1 · Oct 12, 2023
References Cited (158)
US 3096264A · Bauer · 1963 [cited by examiner]
US 3154471A · Alvin · 1964 [cited by applicant]
US 3350277A · Didier · 1967 [cited by applicant]
US 3503171A · Frohly · 1970 [cited by applicant]
US 3713968A · Kennedy et al. · 1973 [cited by applicant]
US 3725198A · Harstead et al. · 1973 [cited by applicant]
US 3751864A · Berger et al. · 1973 [cited by applicant]
US 3925679A · Berman et al. · 1975 [cited by applicant]
US 3984282A · Kleimola · 1976 [cited by applicant]
US 4005521A · Kaplan · 1977 [cited by examiner]
US 4050985A · Yant et al. · 1977 [cited by applicant]
US 4053359A · Pennell et al. · 1977 [cited by applicant]
US 4081323A · Gans, Jr. et al. · 1978 [cited by applicant]
US 4102740A · Blum et al. · 1978 [cited by applicant]
US 4111747A · Eck et al. · 1978 [cited by applicant]
US 4117342A · Melley, Jr. · 1978 [cited by applicant]
US 4175005A · Harstead · 1979 [cited by applicant]
US 4183785A · Blum et al. · 1980 [cited by applicant]
US 4255236A · Robbins · 1981 [cited by applicant]
US 4324618A · Schluderberg · 1982 [cited by examiner]
US 4508677A · Craig et al. · 1985 [cited by applicant]
US 4655996A · Artaud et al. · 1987 [cited by applicant]
US 4737336A · Jones, Jr. et al. · 1988 [cited by applicant]
US 4797250A · Moreau · 1989 [cited by applicant]
US 5019327A · Fanning et al. · 1991 [cited by applicant]
US 5474411A · Schoenfeld et al. · 1995 [cited by applicant]
US 5499276A · Wakabayashi · 1996 [cited by applicant]
US 5572560A · Brown · 1996 [cited by examiner]
US 5761854A · Johnson et al. · 1998 [cited by applicant]
US 5785591A · Payne · 1998 [cited by applicant]
US 6016634A · Sayer · 2000 [cited by applicant]
US 6155747A · Payne et al. · 2000 [cited by applicant]
US 6393775B1 · Staschik · 2002 [cited by applicant]
US 6688048B2 · Staschik · 2004 [cited by applicant]
US 6801885B1 · Henry · 2004 [cited by applicant]
US 9212499B1 · Maurer · 2015 [cited by applicant]
US 9376801B1 · Warren et al. · 2016 [cited by applicant]
US 9957708B2 · Brewer et al. · 2018 [cited by applicant]
US 10079526B2 · Shatek et al. · 2018 [cited by applicant]
US 10202896B2 · Brewer et al. · 2019 [cited by applicant]
US 10260409B2 · Johnson et al. · 2019 [cited by applicant]
US 10914478B2 · Miller · 2021 [cited by applicant]
US 11125156B2 · Zhang et al. · 2021 [cited by applicant]
US 11407582B2 · Hirsh et al. · 2022 [cited by applicant]
US 20010003242A1 · Takamatsu et al. · 2001 [cited by applicant]
US 20020189173A1 · Staschik · 2002 [cited by applicant]
US 20030089066A1 · Nelson · 2003 [cited by applicant]
US 20070094946A1 · Schoeny et al. · 2007 [cited by applicant]
US 20080022606A1 · Akagi et al. · 2008 [cited by applicant]
US 20080123288A1 · Hillis · 2008 [cited by applicant]
US 20090077904A1 · Ziegler et al. · 2009 [cited by applicant]
US 20090120020A1 · Akagi et al. · 2009 [cited by applicant]
US 20090127427A1 · Sato · 2009 [cited by applicant]
US 20100177859A1 · Yokoyama et al. · 2010 [cited by applicant]
US 20100300013A1 · Imaoka et al. · 2010 [cited by applicant]
US 20110258837A1 · Scannon et al. · 2011 [cited by applicant]
US 20120037198A1 · Cantin et al. · 2012 [cited by applicant]
US 20130047521A1 · Yoder · 2013 [cited by applicant]
US 20130051511A1 · Watson et al. · 2013 [cited by applicant]
US 20130156143A1 · Bingham · 2013 [cited by applicant]
US 20130233388A1 · Utal et al. · 2013 [cited by applicant]
US 20140053599A1 · Byfield · 2014 [cited by applicant]
US 20140130422A1 · Laing et al. · 2014 [cited by applicant]
US 20140137486A1 · Driess · 2014 [cited by applicant]
US 20140185734A1 · Petroski · 2014 [cited by examiner]
US 20140298745A1 · Rechenmacher et al. · 2014 [cited by applicant]
US 20150240474A1 · Kokoschka et al. · 2015 [cited by applicant]
US 20150354201A1 · Gruetering · 2015 [cited by applicant]
US 20150357060A1 · Malloy, III · 2015 [cited by applicant]
US 20160010916A1 · Byfield · 2016 [cited by applicant]
US 20160049210A1 · Filippone et al. · 2016 [cited by applicant]
US 20160196885A1 · Singh et al. · 2016 [cited by applicant]
US 20160217874A1 · Dewan et al. · 2016 [cited by applicant]
US 20160273211A1 · Brewer et al. · 2016 [cited by applicant]
US 20160336081A1 · Sato et al. · 2016 [cited by applicant]
US 20160369689A1 · Brewer et al. · 2016 [cited by applicant]
US 20170199505A1 · Harper · 2017 [cited by applicant]
US 20170260763A1 · Fortin et al. · 2017 [cited by applicant]
US 20170321443A1 · Biffiger et al. · 2017 [cited by applicant]
US 20180061511A1 · Gibbons et al. · 2018 [cited by applicant]
US 20180123349A1 · Gleave et al. · 2018 [cited by applicant]
US 20180137944A1 · Abbott et al. · 2018 [cited by applicant]
US 20180171653A1 · Birch et al. · 2018 [cited by applicant]
US 20180209136A1 · Aylward et al. · 2018 [cited by applicant]
US 20180251292A1 · Marchini · 2018 [cited by applicant]
US 20180328056A1 · Collins et al. · 2018 [cited by applicant]
US 20190024365A1 · Lestini et al. · 2019 [cited by applicant]
US 20190055887A1 · Giancotti et al. · 2019 [cited by applicant]
US 20190353081A1 · Sarder et al. · 2019 [cited by applicant]
US 20200309450A1 · Morley et al. · 2020 [cited by applicant]
US 20210239038A1 · Jewhurst · 2021 [cited by applicant]
US 20210404378A1 · More · 2021 [cited by applicant]
US 20220049491A1 · Yoshitaka · 2022 [cited by applicant]
US 20220088559A1 · Yeo · 2022 [cited by applicant]
US 20220098886A1 · More et al. · 2022 [cited by applicant]
US 20220106784A1 · Igarashi et al. · 2022 [cited by applicant]
US 20220106802A1 · Terakubo et al. · 2022 [cited by applicant]
US 20220106803A1 · Mahlanen · 2022 [cited by applicant]
CN 201540764U · 2010 [cited by applicant]
DE 2611063A1 · 1978 [cited by applicant]
FR 2281631A1 · 1976 [cited by applicant]
FR 3016076A1 · 2015 [cited by applicant]
GB 1416703A · 1975 [cited by examiner]
GB 1419072A · 1975 [cited by examiner]
JP 49029558B · 1974 [cited by applicant]
JP S51148198A · 1976 [cited by applicant]
JP 53131384A · 1978 [cited by examiner]
JP S53131384A · 1978 [cited by applicant]
JP S552134A · 1980 [cited by applicant]
JP S55125484A · 1980 [cited by applicant]
JP S59176696A · 1984 [cited by applicant]
JP H01248096A · 1989 [cited by applicant]
JP H03150495A · 1991 [cited by applicant]
JP H04279898A · 1992 [cited by applicant]
JP H04293864A · 1992 [cited by applicant]
JP H0618685A · 1994 [cited by applicant]
JP H0990073A · 1997 [cited by applicant]
JP 2001201583A · 2001 [cited by applicant]
JP 2002341090A · 2002 [cited by applicant]
JP 2003172025A · 2003 [cited by applicant]
JP 2005083966A · 2003 [cited by applicant]
JP 2004093141A · 2004 [cited by applicant]
JP 3950392B2 · 2007 [cited by applicant]
JP 2015140764A · 2015 [cited by applicant]
JP 5838511B2 · 2016 [cited by applicant]
JP 2018150619A · 2018 [cited by examiner]
KR 930010417B1 · 1993 [cited by applicant]
KR 940004774B1 · 1994 [cited by applicant]
KR 20230050267A · 2023 [cited by examiner]
WO 2013028408A1 · 2013 [cited by applicant]
Hishida, Detailed Design Consideration on Wire-Spaced LMFBR Fuel Subassemblies under the Effects of Uncertainties and Non-Nominal Geometries, https://inis.iaea.org/collection/NCLCollectionStore/_Public/12/632/12632960.p… [cited by applicant]
PCT/US2021/020958 International Search Report & Written Opinion, dated Jun. 17, 2021; 6 pages. [cited by applicant]
Wigeland et al., Fast Reactor Subassembly Design Modifications for Increasing Electricity Generation Efficiency, INL/CON-09-15226, Global 2009, Sep. 2009. [cited by applicant]
Brian J., “Nuclear Reactor Risk Assessment—What is Nuclear,” Wayback Machine, 2019, 4 Pages. [cited by applicant]
“Guidance for a Technology Inclusive, Risk-Informed, and Performance-Based Methodology to Inform the Licensing Basis and Content of Applications for Licenses, Certifications, and Approvals for Non-Light-Water Reactors,”… [cited by applicant]
International Preliminary Report on Patentability for International Application No. PCT/US2021/020946, Mar. 2, 2023, 9 Pages. [cited by applicant]
International Preliminary Report on Patentability for International Application No. PCT/US2021/020958, dated Mar. 2, 2023, 8 Pages. [cited by applicant]
International Preliminary Report on Patentability for International Application No. PCT/US2021/028007, dated Mar. 2, 2023, 10 Pages. [cited by applicant]
International Preliminary Report on Patentability for International Application No. PCT/US2021/028009, dated Mar. 2, 2023, 10 Pages. [cited by applicant]
International Search Report and Written Opinion for International Application No. PCT/US2021/020946, dated Jun. 24, 2021, 11 Pages. [cited by applicant]
International Search Report and Written Opinion for International Application No. PCT/US2021/028007, dated Aug. 6, 2021, 12 Pages. [cited by applicant]
International Search Report and Written Opinion for International Application No. PCT/US2021/028009, dated Jul. 28, 2021, 13 Pages. [cited by applicant]
Jordan P., “Next Generation Nuclear Plant Structures, Systems, and Components Safety Classification White paper,” Idaho National Lab.(INL), Idaho Falls, No. INL/EXT-10-19509, Sep. 2010, 36 Pages. [cited by applicant]
Kakodkar A., “Evolution of Nuclear Reactor Containments in India: Addressing the Present Day Challenges,” Nuclear Engineering and Design, 2014, vol. 269, pp. 3-22. [cited by applicant]
Kessler G., et al., “Confinement of the Radiological Source Term During Beyond-Design-Basis Events in Future Pressurized Water Reactors,” Nuclear Technology, American Nuclear Society, Chicago, IL, Sep. 1, 1995, vol. 111… [cited by applicant]
NEI: “10 CFR 50.69 SSC Categorization Guideline,” NEI 00-04 (Rev 0), Jul. 2005, 90 Pages. [cited by applicant]
NEI Technical Report: “Modernization of Technical Requirements for Licensing of Advanced Non-Light Water Reactors—Risk-Informed Performance-Based Technology Inclusive Guidance for Non-Light Water Reactor Licensing Basis… [cited by applicant]
Neto M.M., “On the Classification of Structures, Systems and Components of Nuclear Research and Test Reactors,” International Nuclear Atlantic Conference, Sep. 27 to Oct. 2, 2009, 8 Pages. [cited by applicant]
Newman A., “New York's Nuclear Future That Might Have Been,” The New York Times, Apr. 13, 2011, 5 Pages, Retrieved from URL: https://cityroom.blogs.nytimes.com/2011/04/13/when-con-ed-wanted-a-nuclear-plant-in-the-heart-… [cited by applicant]
NRC: “Glossary: Spent Fuel Pool,” United States Nuclear Regulatory Commission, 2024, 1 Page, Accessed on [Jan. 31, 2024]. [cited by applicant]
Park K.W., et al., “Containment: More Than One Way to Meet Safety and Economic Goals,” IAEA, IAEA-SM-353/17, 21 Pages. [cited by applicant]
Redd J., et al., “SSC Safety Classification and Performance Requirements for Advanced Non-LWRs,” Probabilistic Safety Assessment and Management PSAM 14, Los Angeles, CA, Sep. 2018, 12 Pages. [cited by applicant]
Turricchia A., “LIRA: an Advanced Containment System to Minimize the Accidental Radioactivity Releases,” Nuclear Safety, Jan. 1, 1993, vol. 34, No. 1, pp. 49-63 (2 Pages), ISSN: 0029-5604, XP000415222. [cited by applicant]
Wikipedia: “ERP—European Pressurised Reactor (Nuclear Reactor),” 2021, [Retrieved on Sep. 20, 2021] 24 Pages. [cited by applicant]
Wikipedia: “Hualong One,” 4 Pages, Retrieved on [Sep. 20, 2021], Retrieved from URL: https://en.wikipedia.org/wiki/Hualong_One. [cited by applicant]
Yan J., et al., “Stability Performance of Steel Liner Domes of Nuclear Reactor Containment During Construction,” Nuclear Engineering and Design, 2019, vol. 351, pp. 60-71. [cited by applicant]
Yang J-E., et al., “Risk-informed SSCS Classification at the Design Stage via Reliability Allocation Approach,” Transactions SMiRT19, Toronto, Aug. 2007, 8 Pages. [cited by applicant]
English translation of JPH04293864A, 1992, 34 pages. [cited by applicant]