IP Library › Granted Patent US 12,631,882
Granted Patent B2
US 12,631,882 · App. 18/334,137 · Granted May 19, 2026

Light projector

Inventor: David Woods (Chinnor, GB)
Assignee: Snap Inc.
G02B27/0172G02B5/3083G02B27/0176G02B27/283G02B2027/0112G02B2027/0152
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,631,882
App. No.
18/334,137
Granted
May 19, 2026
Kind
B2
Abstract

A light projector for an augmented reality headset is disclosed. First and second optical arrangements receive light from a polarising beam splitter so that light is reflected, focused and directed back towards the polarising beam splitter from each optical arrangement. The first and second optical arrangements comprise first and second mirrors and first and second quarter-wave plates. The polarising beam splitter receives and combines light from the first and second optical arrangements so that the combined light, which is unpolarised, is provided to an exit pupil. The first and second optical arrangements are angled relative to one another so that the image from the first optical arrangement is aligned with the image from the second optical arrangement.

Claims (51)

1 . A light projector for an augmented reality headset, comprising:

an image generator configured to provide image-bearing unpolarised light of an image;

a polarising beam splitter configured to:

receive the image-bearing unpolarised light of the image from the image generator at a first side of the polarising beam splitter; and

split the image-bearing unpolarised light of the image into a first path and a second path by reflecting first linearly polarised light of a first orientation that is split from the image-bearing unpolarised light of the image into the first path and transmitting second linearly polarised light of a second orientation that is split from the image-bearing unpolarised light of the image into the second path, wherein the first orientation is orthogonal to the second orientation, wherein each of the first linearly polarised light in the first path and the second linearly polarised light in the second path remains image-bearing;

a first optical arrangement including a first mirror and a first quarter-wave plate that is disposed between the first mirror and a second side the polarising beam splitter that is opposite the first side; and

a second optical arrangement including a second mirror and a second quarter-wave plate that is disposed between the second mirror and a third side the polarising beam splitter,

wherein the first quarter-wave plate of the first optical arrangement is configured to receive the first linearly polarised light of the first orientation that is in the first path from the polarising beam splitter and output first-hand polarised first light to the first mirror that reflects the first-hand polarised first light back to the first quarter-wave plate as second-hand polarised first light without the first mirror outputting light of an additional image, and the first quarter-wave plate transforms the second-hand polarised first light into first linearly polarised light of the second orientation that is output by the first quarter-wave plate to the second side of the polarising beam splitter;

wherein the second quarter-wave plate of the second optical arrangement is configured to receive the second linearly polarised light of the second orientation that is in the second path from the polarising beam splitter and output second-hand polarised second light to the second mirror that reflects the second-hand polarised second light back to the second quarter-wave plate as first-hand polarised second light without the second mirror outputting light of an additional image, and the second quarter-wave plate transforms the first-hand polarised second light into second linearly polarised light of the first orientation that is output by the second quarter-wave plate to the third side of the polarising beam splitter,

wherein the polarising beam splitter is configured to receive and combine the first linearly polarised light of the second orientation from the first optical arrangement and the second linearly polarised light of the first orientation from the second optical arrangement so that the combined light, which is unpolarised, is provided to an exit pupil at a fourth side of the polarising beam splitter that is opposite third side, and

wherein the first optical arrangement and the second optical arrangement are angled relative to one another so that the image from the image-bearing light in the first path is aligned with the image from the image-bearing light in the second path.

2 . The light projector of claim 1 , wherein:

the first mirror and the second mirror are configured to focus light.

3 . The light projector of claim 2 , wherein:

the first mirror and the second mirror are a first concave mirror and a second concave mirror, respectively.

4 . The light projector of claim 3 , wherein each of the first concave mirror and the second concave mirror is a spherical mirror.

5 . The light projector of claim 1 , wherein:

the first optical arrangement and the second optical arrangement further comprise a first lens and a second lens respectively for focusing or collimating the light of the first path and second path respectively.

6 . The light projector of claim 1 , wherein the image generator comprises a LED array.

7 . The light projector of claim 6 , wherein the image generator comprises a micro LED array.

8 . The light projector of claim 1 , wherein the polarising beam splitter is a rectangular cuboid comprising a top face corresponding to the fourth side, a bottom face corresponding to the third side, and four side faces including the first side and the second side.

9 . A light projector for an augmented reality headset, comprising:

an image generator configured to provide image-bearing unpolarised light of an image;

a beam splitter configured to receive the image-bearing unpolarised light of the image from the image generator at a first side of the beam splitter and to split it into a first path comprising first image-bearing light of a first orientation from the image with unpolarised light and a second path comprising second image-bearing light of a second orientation from the image with unpolarised light;

a first optical arrangement including a first mirror and a first quarter-wave plate that is disposed between the first mirror and a second side of the beam splitter that is opposite the first side; and

a second optical arrangement including a second mirror and a second quarter-wave plate that is disposed between the second mirror and a third side of the beam splitter,

wherein the first quarter-wave plate of the first optical arrangement is configured to receive the first image-bearing light of the first orientation that is in the first path from the beam splitter and output first-hand polarised first light to the first mirror that reflects the first-hand polarised first light back to the first quarter-wave plate as second-hand polarised first light without the first mirror outputting light of an additional image, and the first quarter-wave plate transforms the second-hand polarised first light into first image-bearing light of the second orientation that is output by the first quarter-wave plate to the second side of the beam splitter;

wherein the second quarter-wave plate of the second optical arrangement is configured to receive the second image-bearing light of the second orientation that is in the second path from the beam splitter and output second-hand polarised second light to the second mirror that reflects the second-hand polarised second light back to the second quarter-wave plate as first-hand polarised second light without the second mirror outputting light of an additional image, and the second quarter-wave plate transforms the first-hand polarised second light into second image-bearing light of the first orientation that is output by the second quarter-wave plate to the third side of the beam splitter; and

wherein the beam splitter is configured to receive and combine the first image-bearing light of the second orientation from the first optical arrangement and the second image-bearing light of the first orientation from the second optical arrangement so that the combined image-bearing light, which is unpolarised, is provided to an exit pupil at a fourth side of the beam splitter that is opposite third side, and

wherein the first optical arrangement and the second optical arrangement are angled relative to one another so that the image from the first path is aligned with the image from the second path.

10 . The light projector of claim 9 , wherein:

the first mirror and the second mirror are configured to focus light.

11 . The light projector of claim 10 , wherein:

the first mirror and the second mirror are a first concave mirror and a second concave mirror, respectively.

12 . The light projector of claim 11 , wherein each of the first concave mirror and the second concave mirror is a spherical mirror.

13 . The light projector of claim 9 , wherein:

the first optical arrangement and the second optical arrangement further comprise a first lens and a second lens respectively for focusing or collimating the light of the first path and second path respectively.

14 . The light projector of claim 9 , wherein the image generator comprises a LED array.

15 . The light projector of claim 14 , wherein the image generator comprises a micro LED array.

16 . The light projector of claim 9 , wherein the beam splitter is a rectangular cuboid comprising a top face corresponding to the fourth side, a bottom face corresponding to the third side, and four side faces including the first side and the second side.

17 . A method of assembling a light projector for an augmented reality headset, comprising:

providing an image generator configured to provide image-bearing unpolarised light of an image;

arranging a beam splitter to receive the image-bearing unpolarised light of the image from the image generator at a first side of the beam splitter and to split it into a first path comprising first image-bearing light of a first orientation from the image with unpolarised light and a second path comprising second image-bearing light of a second orientation from the image with unpolarised light;

arranging a first optical arrangement including a first mirror and a first quarter-wave plate that is disposed between the first mirror and a second side of the beam splitter that is opposite the first side, the first quarter-wave plate of the first optical arrangement to receive the first image-bearing light of the first orientation that is in the first path from the beam splitter and output first-hand polarised first light to the first mirror that reflects the first-hand polarised first light back to the first quarter-wave plate as second-hand polarised first light without the first mirror outputting light of an additional image, and the first quarter-wave plate transforms the second-hand polarised first light into first image-bearing light of the second orientation that is output by the first quarter-wave plate to the second side of the beam splitter;

arranging a second optical arrangement including a second mirror and a second quarter-wave plate that is disposed between the second mirror and a third side of the beam splitter, the second quarter-wave plate of the second optical arrangement to receive the second image-bearing light of the second orientation that is in the second path from the beam splitter and output second-hand polarised second light to the second mirror that reflects the second-hand polarised second light back to the second quarter-wave plate as first-hand polarised second light without the second mirror outputting light of an additional image, and the second quarter-wave plate transforms the first-hand polarised second light into second image-bearing light of the first orientation that is output by the second quarter-wave plate to the third side of the beam splitter;

and

aligning the first optical arrangement and the second optical arrangement so that the image from the first path is aligned with the image from the second path when they are combined by the beam splitter and provided to an exit pupil at a fourth side of the beam splitter that is opposite third side with image-bearing unpolarised light.

18 . The method of claim 17 , wherein:

the first mirror and the second mirror are configured to focus light.

19 . The method of claim 17 , wherein the image generator is an LED array.

20 . The method of claim 17 , wherein the beam splitter is a rectangular cuboid comprising a top face corresponding to the fourth side, a bottom face corresponding to the third side, and four side faces including the first side and the second side.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2026
From: WOODS, DAVID
To: WAVE OPTICS LTD.
Reel/Frame 074321/0580 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2023
From: WAVE OPTICS LIMITED
To: SNAP INC.
Reel/Frame 064208/0038 →
Priority Claims (1)
GB 1800762 · Jan 17, 2018 · national
Continuity (2)
Continuation 16960311
Related Publication 20230324697A1 · Oct 12, 2023
References Cited (77)
US 4764011A · Goldstein · 1988 [cited by applicant]
US 5596451A · Handschy et al. · 1997 [cited by applicant]
US 5884991A · Levis et al. · 1999 [cited by applicant]
US 6256151B1 · Ma et al. · 2001 [cited by applicant]
US 20020101664A1 · King et al. · 2002 [cited by applicant]
US 20080247048A1 · Francois et al. · 2008 [cited by applicant]
US 20100002154A1 · Hua · 2010 [cited by applicant]
US 20130169894A1 · Ouderkirk et al. · 2013 [cited by applicant]
US 20140211322A1 · Bohn et al. · 2014 [cited by applicant]
US 20150098029A1 · Sato et al. · 2015 [cited by applicant]
US 20150177591A1 · Sugiyama et al. · 2015 [cited by applicant]
US 20160041390A1 · Poon et al. · 2016 [cited by applicant]
US 20160077338A1 · Robbins et al. · 2016 [cited by applicant]
US 20170227764A1 · Kim et al. · 2017 [cited by applicant]
US 20170242264A1 · Sissom · 2017 [cited by applicant]
US 20180324402A1 · Lowney et al. · 2018 [cited by applicant]
US 20200341281A1 · Woods · 2020 [cited by applicant]
US 20210223549A1 · Maimone et al. · 2021 [cited by applicant]
US 20220244679A1 · Volkov et al. · 2022 [cited by applicant]
US 20230418066A1 · Russo · 2023 [cited by applicant]
US 20230418071A1 · Russo et al. · 2023 [cited by applicant]
CN 101446684B · 2011 [cited by applicant]
CN 103309035B · 2016 [cited by applicant]
CN 107209445A · 2017 [cited by applicant]
CN 209265083U · 2019 [cited by applicant]
CN 111630417A · 2020 [cited by applicant]
CN 119404129A · 2025 [cited by applicant]
EP 0584802A1 · 1994 [cited by applicant]
EP 1069451A2 · 2001 [cited by applicant]
EP 3740794A1 · 2020 [cited by applicant]
EP 3740794B1 · 2022 [cited by applicant]
GB 2570302A · 2019 [cited by applicant]
TW 201940926A · 2019 [cited by applicant]
TW 1696850B · 2020 [cited by applicant]
WO WO2010057272A1 · 2010 [cited by applicant]
WO WO2013033274A1 · 2013 [cited by applicant]
WO WO2016132584A1 · 2016 [cited by applicant]
WO WO2019141967A1 · 2019 [cited by applicant]
WO 2021016045 · 2021 [cited by applicant]
WO WO2023249844A1 · 2023 [cited by applicant]
WO WO2023249844A8 · 2024 [cited by applicant]
“U.S. Appl. No. 16/960,311, 312 Amendment filed Jun. 12, 2023”, 6 pgs. [cited by applicant]
“U.S. Appl. No. 16/960,311, Examiner Interview Summary mailed Sep. 1, 2022”, 2 pgs. [cited by applicant]
“U.S. Appl. No. 16/960,311, Examiner Interview Summary mailed Dec. 16, 2022”, 2 pgs. [cited by applicant]
“U.S. Appl. No. 16/960,311, Final Office Action mailed Jun. 22, 2022”, 12 pgs. [cited by applicant]
“U.S. Appl. No. 16/960,311, Non Final Office Action mailed Mar. 16, 2022”, 9 pgs. [cited by applicant]
“U.S. Appl. No. 16/960,311, Non Final Office Action mailed Oct. 5, 2022”, 17 pgs. [cited by applicant]
“U.S. Appl. No. 16/960,311, Notice of Allowance mailed Mar. 20, 2023”, 12 pgs. [cited by applicant]
“U.S. Appl. No. 16/960,311, Preliminary Amendment filed Jul. 6, 2020”, 6 pgs. [cited by applicant]
“U.S. Appl. No. 16/960,311, Response filed Jan. 4, 2023 to Non Final Office Action mailed Oct. 5, 2022”, 8 pgs. [cited by applicant]
“U.S. Appl. No. 16/960,311, Response filed Jun. 7, 2022 to Non Final Office Action mailed Mar. 16, 2022”, 12 pgs. [cited by applicant]
“U.S. Appl. No. 16/960,311, Response filed Aug. 22, 2022 to Final Office Action mailed Jun. 22, 2022”, 10 pgs. [cited by applicant]
“Chinese Application Serial No. 201980009073.8, Office Action mailed Mar. 10, 2022”, w/ English translation, 21 pgs. [cited by applicant]
“Chinese Application Serial No. 201980009073.8, Office Action mailed Jul. 5, 2022”, w/ English Translation, 17 pgs. [cited by applicant]
“Chinese Application Serial No. 201980009073.8, Office Action mailed Aug. 19, 2021”, w/ English translation, 18 pgs. [cited by applicant]
“Chinese Application Serial No. 201980009073.8, Office Action mailed Nov. 17, 2022”, 14 pgs. [cited by applicant]
“International Application Serial No. PCT/GB2019/050031, International Preliminary Report on Patentability mailed Apr. 17, 2020”, 6 pgs. [cited by applicant]
“International Application Serial No. PCT/GB2019/050031, International Search Report mailed Apr. 9, 2019”, 3 pgs. [cited by applicant]
“International Application Serial No. PCT/GB2019/050031, Written Opinion mailed Arp. 9, 2019”, 9 pgs. [cited by applicant]
“United Kingdom Application Serial No. GB1800762.5, Search Report under Section 17(5) mailed Jul. 23, 2018”, 3 pgs. [cited by applicant]
U.S. Appl. No. 16/960,311, filed Jul. 6, 2020, Light Projector. [cited by applicant]
U.S. Appl. No. 18/305,953, filed Apr. 24, 2023, Augmented Reality Waveguides With Dynamically Addressable Diffractive Optical Elements. [cited by applicant]
“U.S. Appl. No. 16/960,311, PTO Response to Rule 312 Communication mailed Jul. 17, 2023”, 3 pgs. [cited by applicant]
“Chinese Application Serial No. 201980009073.8, Decision of Rejection mailed Nov. 17, 2022”, W/O English Translation, 7 pgs. [cited by applicant]
“Chinese Application Serial No. 202380048678.4, Voluntary Amendment filed Apr. 24, 2025”, w/ English Claims, 9 pgs. [cited by applicant]
“European Application Serial No. 19700438.5, Response to Communication pursuant to Rules 161(2) and 162 EPC filed Jan. 22, 2021”, 21 pgs. [cited by applicant]
“International Application Serial No. PCT/GB2019/050031, Response to Written Opinion and Article 34 Amendments filed Aug. 14, 2019”, 5 pgs. [cited by applicant]
“International Application Serial No. PCT/US2023/025222, International Preliminary Report on Patentability mailed Jan. 2, 2025”, 8 pgs. [cited by applicant]
“International Application Serial No. PCT/US2023/025222, International Search Report mailed Oct. 9, 2023”, 3 pgs. [cited by applicant]
“International Application Serial No. PCT/US2023/025222, Written Opinion mailed Oct. 9, 2023”, 6 pgs. [cited by applicant]
“Taiwanese Application Serial No. 108101766, Office Action mailed Dec. 4, 2019”, w/ English machine translation, 11 pgs. [cited by applicant]
“United Kingdom Application Serial No. 1714414.8, Search Report under Section 17(5) mailed Feb. 27, 2018”, 4 pgs. [cited by applicant]
“European Application Serial No. 23739732.8, Response to Communication pursuant to Rules 161 and 162 EPC filed Jul. 28, 2025”, 11 pgs. [cited by applicant]
“U.S. Appl. No. 18/305,953, Non Final Office Action mailed Oct. 31, 2025”, 11 pgs. [cited by applicant]
“Chinese Application Serial No. 201980009073.8, Decision of Reexamination mailed Mar. 23, 2026”, w/ English machine translation, 20 pgs. [cited by applicant]
“European Application Serial No. 23739732.8, Communication pursuant to Article 943 EPC mailed Apr. 13, 2026”, 5 pgs. [cited by applicant]
“Chinese Application Serial No. 201980009073.8, Notice of Reexamination mailed Jan. 29, 2026”, w/ English translation, 17 pgs. [cited by applicant]