IP Library › Granted Patent US 11,973,220
Granted Patent B2
US 11,973,220 · App. 18/335,675 · Granted Apr 30, 2024

Active electrode material

Inventors: Alexander Groombridge (Cambridge, GB); Zhihong Cai (Cambridge, GB); Daniel Martin (Cambridge, GB); Prince Babbar (Cambridge, GB)
Assignee: Echion Technologies Limited
H01M4/485C01G23/04C01G33/00C01G33/006C01G37/14C01G49/0063H01M4/0471H01M4/049H01M4/131H01M4/364H01M4/366H01M4/583H01M4/625H01M10/0525H01M10/054C01P2002/52C01P2002/70C01P2002/72C01P2004/03C01P2004/61C01P2004/62C01P2004/80C01P2006/12C01P2006/40H01M2004/021H01M2004/027
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Quick Facts
Patent No.
US 11,973,220
App. No.
18/335,675
Granted
Apr 30, 2024
Kind
B2
Abstract

The invention relates to active electrode materials and to methods for the manufacture of active electrode materials. Such materials are of interest as active electrode materials in lithium-ion or sodium-ion batteries. The invention provides an active electrode material expressed by the general formula M1 a M2 2-a M3 b Nb 34-b O 87-c-d Q d .

Claims (84)

1. An active electrode material comprising a mixed niobium oxide, wherein the mixed niobium oxide has the composition M1 a M2 2-a M3 b Nb 34-b O 87-c-d Q d , wherein: M1 and M2 are different;

M1 is selected from Mg, Ca, Sr, Y, La, Ce, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Fe, Co, Ni, Cu, Zn, Cd, B, Al, Ga, In, Si, Ge, Sn, Pb, P, Sb, Bi and mixtures thereof;

M2 is Zn or Cu;

M3 is selected from Mg, Ca, Sr, Y, La, Ce, Ti, Zr, Hf, V, Ta, Cr, Mo, W, Mn, Fe, Co, Ni, Cu, Zn, Cd, B, Al, Ga, In, Si, Ge, Sn, Pb, P, Sb, Bi, and mixtures thereof;

Q is selected from F, Cl, Br, I, N, S, Se, and mixtures thereof;

0≤a<1.0; ≤0b≤3.4; −0.5≤c≤4.35; 0≤d≤4.35;

one or more of a, b, c, and d does not equal 0; and

when a, b, and d equal zero, c is greater than zero;

wherein a crystal structure of the mixed niobium oxide as determined by X-ray diffraction corresponds to the crystal structure of one or more of Zn 2 Nb 34 O 87 and Cu 2 Nb 34 O 87 .

2. The active electrode material of claim 1 , wherein

(i) a>0; and/or

(ii) 0≤a≤0.6; and/or

(iii) 0≤a≤0.2.

3. The active electrode material of claim 1 , wherein

(i) b>0; and/or

(ii) 0≤b≤1.5; and/or

(iii) 0≤b≤0.3; or

(iv) b=0.

4. The active electrode material of claim 1 , wherein

(i) c≠0; or

(ii) 0≤c≤4.35; or

(iii) 0<c≤4.35.

5. The active electrode material of claim 1 , wherein

(i) d>0; and/or

(ii) 0≤d≤3.0; and/or

(iii) 0≤d≤2.17; or

(iv) d=0.

6. The active electrode material of claim 1 , wherein at least one of a and b is >0, or when both a and b are >0.

7. The active electrode material of claim 1 , wherein M1 is selected from

(i) Mg, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Fe, Co, Ni, Cu, Zn, Cd, B, Al, Ga, Si, Ge, Sn, P, and mixtures thereof; or

(ii) Mg, Zr, V, Nb, Cr, Mo, W, Mn, Fe, Co, Ni, Cu, Zn, B, Al, Si, Ge, P, and mixtures thereof; or

(iii) Mg, Zr, V, Cr, Mo, W, Fe, Cu, Zn, Al, Ge, P, and mixtures thereof.

8. The active electrode material of claim 1 , wherein M2 is Zn.

9. The active electrode material of claim 1 , wherein M3 is selected from

(i) Mg, Ti, Zr, Hf, V, Ta, Cr, Mo, W, Mn, Fe, Co, Ni, Cu, Zn, Cd, B, Al, Ga, Si, Sn, P, and mixtures thereof; or

(ii) Mg, Ti, Zr, V, Cr, Mo, W, Mn, Fe, Co, Ni, Cu, Zn, Cd, B, Al, Si, P, and mixtures thereof; or

(iii) Ti, Zr, V, Cr, Mo, W, Fe, Cu, Zn, Al, P, and mixtures thereof.

10. The active electrode material of claim 1 , wherein

(i) M1 has an equal or higher valency than 2; or

(ii) M3 has a lower valency than 5+; or

(iii) M1 has an equal or higher valency than 2+ and M3 has a lower valency than 5+.

11. The active electrode material of claim 1 , wherein M1 does not comprise Nb and wherein M3 does not comprise Zn and/or Cu.

12. The active electrode material of claim 1 , wherein

(i) Q is selected from F, Cl, N, S, and mixtures thereof; or

(ii) Q is selected from F, N, and mixtures thereof; or

(iii) wherein Q is F.

13. The active electrode material according to claim 1 , wherein:

M1 is selected from Cr, Al, Ge, and mixtures thereof;

M3 is selected from Ti, Zr, Fe, and mixtures thereof;

0<a<1.0;

0<b≤1.5;

−0.5≤c≤4.35; or

d=0.

14. The active electrode material according to claim 1 , wherein:

M1 is Cr;

M2 is Zn;

M3 is selected from Ti, Zr, and mixtures thereof;

0.01<a<1.0;

0.01<b<1.0;

−0.5≤c≤2; and/or

d=0.

15. The active electrode material according to claim 1 , wherein the mixed niobium oxide is oxygen deficient.

16. The active electrode material according to claim 1 , wherein the mixed niobium oxide is coated with carbon.

17. The active electrode material according to claim 1 , wherein the mixed niobium oxide is in particulate form, wherein the mixed niobium oxide has a D 50 particle diameter in the range of 0.1-100 μm.

18. The active electrode material according to claim 1 , wherein the mixed niobium oxide has a BET surface area in the range of 0.1-100 m 2 /g.

19. The active electrode material according to claim 1 , wherein the mixed niobium oxide further comprises Li and/or Na intercalated within the crystal structure of the mixed niobium oxide.

20. The active electrode material according to claim 1 comprising the mixed niobium oxide and at least one other component; wherein the at least one other component is selected from a binder, a solvent, a conductive additive, a different active electrode material, and mixtures thereof.

21. An electrochemical device comprising an anode, a cathode, and an electrolyte disposed between the anode and the cathode, wherein the anode comprises the active electrode material according to claim 1 .

22. An electrochemical device according to claim 21 , wherein the electrochemical device is a lithium-ion battery having a reversible anode active material specific capacity of greater than 190 mAh/g at 20 mA/g, wherein the battery can be charged and discharged at current densities relative to the anode active material of 200 mA/g or more whilst retaining greater than 70% of the initial cell capacity at 20 mA/g.

23. A method of making a mixed niobium oxide, the method comprising steps of:

providing one or more precursor materials;

mixing said precursor materials to form a precursor material mixture; and

heat treating the precursor material mixture in a temperature range from 400° C.-1350° C., thereby providing the mixed niobium oxide;

wherein the mixed niobium oxide has the composition M1 a M2 2-a M3 b Nb 34-b O 87-c-d O d , wherein:

M1 and M2 are different;

M1 is selected from Mg, Ca, Sr, Y, La, Ce, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Fe, Co, Ni, Cu, Zn, Cd, B, Al, Ga, In, Si, Ge, Sn, Pb, P, Sb, Bi and mixtures thereof;

M2 is Zn or Cu;

M3 is selected from Mg, Ca, Sr, Y, La, Ce, Ti, Zr, Hf, V, Ta, Cr, Mo, W, Mn, Fe, Co, Ni, Cu, Zn, Cd, B, Al, Ga, In, Si, Ge, Sn, Pb, P, Sb, Bi, and mixtures thereof;

Q is selected from F, Cl, Br, I, N, S, Se, and mixtures thereof;

0≤a<1.0;0≤b≤3.4;−0.5≤c≤4.35;0≤d≤4.35;

one or more of a, b, c, and d does not equal 0; and

when a, b, and d equal zero, c is greater than zero;

wherein a crystal structure of the mixed niobium oxide as determined by X-ray diffraction corresponds to the crystal structure of one or more of Zn 2 Nb 34 O 87 and Cu 2 Nb 34 O 87 .

24. An active electrode material of claim 1 , wherein the mixed niobium oxide is in particulate form and has a D10 particle diameter of at least 0.05 μm and a D90 particle diameter of no more than 200 μm.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE CORRECT APPLICATION NUMBER IS 18/335,675 PREVIOUSLY RECORDED AT REEL: 064484 FRAME: 0061. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 5, 2023
From: BABBAR, PRINCE
To: ECHION TECHNOLOGIES LIMITED
Reel/Frame 065155/0010 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2023
From: BABBAR, PRINCE
To: ECHION TECHNOLOGIES LIMITED
Reel/Frame 064484/0061 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2023
From: GROOMBRIDGE, ALEXANDER; CAI, ZHIHONG; MARTIN, DANIEL
To: ECHION TECHNOLOGIES LIMITED
Reel/Frame 063999/0533 →
Priority Claims (6)
GB 2013576 · Aug 28, 2020 · national
WO PCT/GB2020/052485 · Oct 8, 2020 · international
WO PCT/GB2020/052486 · Oct 8, 2020 · international
WO PCT/GB2020/052487 · Oct 8, 2020 · international
GB 2104508 · Mar 30, 2021 · national
GB 2105091 · Apr 9, 2021 · national
Continuity (2)
Continuation 17775239
Related Publication 20230411613A1 · Dec 21, 2023
Cited By (2)
US 12,381,210 US 12,651,745