IP Library › Granted Patent US 12,603,494
Granted Patent B2
US 12,603,494 · App. 18/337,920 · Granted Apr 14, 2026

Reducing transformer inrush current

Inventors: Elisabeth Lindell (Västerås, SE); Johan Nohlert (Västerås, SE); Stefan Halén (Västerås, SE); Jesper Magnusson (Åkersberga, SE); Andrea Bianco (Sesto San Giovanni, IT)
Assignee: ABB Schweiz AG
H02H9/002H01H9/56H02H7/04
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Quick Facts
Patent No.
US 12,603,494
App. No.
18/337,920
Granted
Apr 14, 2026
Kind
B2
Abstract

A start-up method for reducing inrush current to a transformer when closing a switching device. The switching device includes three single-pole operated current interrupting means. The method includes monitoring a voltage. The method includes, for each of a sequence of iterations: at a same opening angle relative to a reference angle of the voltage, starting an opening sequence of the switching device; at a closing angle relative to the reference angle, which is shifted in relation to the closing angle of all other iterations in the sequence, starting a closing sequence of the switching device; and obtaining an indication of the overall inrush current resulting from the closing. The method includes selecting for future use with the opening angle, the closing angle of one of the iterations in which the overall inrush current is relatively low when compared with the other iterations of the sequence.

Claims (67)

1 . A start-up method for reducing inrush current to a transformer when closing a circuit breaker arranged between an AC voltage source and the transformer in an electrical three-phase system, the circuit breaker comprising only three single-pole operated current interrupting means, one per phase, the method comprising:

between the circuit breaker and the voltage source, monitoring a voltage in one of the phases;

for each of a sequence of iterations:

at a same opening angle relative to a reference angle of the monitored voltage, starting an opening sequence of the circuit breaker, opening the circuit breaker;

at a closing angle relative to the reference angle, which is shifted in relation to the closing angle of all other iterations in the sequence, starting a closing sequence of the circuit breaker, closing the circuit breaker;

obtaining an indication of a peak value of an overall inrush current resulting from the closing of the circuit breaker; and

selecting for future use with said same opening angle, the closing angle of one of the iterations in which the overall inrush current is relatively low when compared with the other iterations of the sequence.

2 . The method of claim 1 , wherein the opening sequence is such that:

a first one of the three single-pole operated current interrupting means is opened at said same opening angle; and

the other two of the three single-pole operated current interrupting means are opened one quarter of a period later.

3 . The method of claim 1 , wherein the opening sequence is such that all of the three single-pole operated current interrupting means are opened at said opening angle.

4 . The method of claim 1 , wherein the closing sequence is such that all of the three single-pole operated current interrupting means are closed at said closing angle.

5 . The method of claim 1 , wherein the closing sequence is such that:

two of the three single-pole operated current interrupting means are closed at said closing angle; and

a third one of the three single-pole operated current interrupting means is closed one quarter of a period later.

6 . The method of claim 1 , wherein the closing angle is shifted in relation to the respective closing angles of the other iterations by the closing angles of all the iterations being equidistantly spread over a period of the monitored phase voltage, or a part of said period.

7 . The method of claim 6 , wherein the closing angles are equidistantly spread at an angular distance within the range of 10° to 60°, e.g. 18°, and/or at a time distance within the range of 0.55 to 3.33 ms, e.g. 1 ms.

8 . The method of claim 1 , wherein the obtaining of an indication includes measuring a current in each of the phases upon the closing of the circuit breaker by means of a current sensor on the primary side of the transformer.

9 . The method of claim 1 , wherein the obtaining of an indication includes measuring a voltage drop in each of the phases upon the closing of the circuit breaker by means of a voltage sensor on the primary side of the transformer.

10 . The method of claim 1 , wherein the voltage source provides a phase-to-phase voltage within the range of 1 kV to 72 kV.

11 . The method of claim 1 , wherein the circuit breaker is a vacuum circuit breaker.

12 . A controller comprising:

processing circuitry; and

data storage storing instructions executable by said processing circuitry whereby said controller is operative to perform a method for reducing inrush current to a transformer when closing a circuit breaker arranged between an AC voltage source and the transformer in an electrical three-phase system, the circuit breaker comprising only three single-pole operated current interrupting means, one per phase, the method including:

between the circuit breaker and the voltage source, monitoring a voltage in one of the phases;

for each of a sequence of iterations:

at a same opening angle relative to a reference angle of the monitored voltage, starting an opening sequence of the circuit breaker, opening the circuit breaker;

at a closing angle relative to the reference angle, which is shifted in relation to the closing angle of all other iterations in the sequence, starting a closing sequence of the circuit breaker, closing the circuit breaker;

obtaining an indication of a peak value of an overall inrush current resulting from the closing of the circuit breaker; and

selecting for future use with said same opening angle, the closing angle of one of the iterations in which the overall inrush current is relatively low when compared with the other iterations of the sequence.

13 . A circuit breaker comprising:

a controller having:

processing circuitry; and

data storage storing instructions executable by said processing circuitry whereby said controller is operative to perform a method for reducing inrush current to a transformer when closing the circuit breaker arranged between an AC voltage source and the transformer in an electrical three-phase system, the circuit breaker comprising only three single-pole operated current interrupting means, one per phase, the method including:

between the circuit breaker and the voltage source, monitoring a voltage in one of the phases;

for each of a sequence of iterations:

at a same opening angle relative to a reference angle of the monitored voltage, starting an opening sequence of the circuit breaker, opening the circuit breaker;

at a closing angle relative to the reference angle, which is shifted in relation to the closing angle of all other iterations in the sequence, starting a closing sequence of the circuit breaker, closing the circuit breaker;

obtaining an indication of a peak value of an overall inrush current resulting from the closing of the circuit breaker; and

selecting for future use with said same opening angle, the closing angle of one of the iterations in which the overall inrush current is relatively low when compared with the other iterations of the sequence,

a voltage sensor for the monitoring of the voltage, and

an inrush sensor for the obtaining of the indication of a peak value of the overall inrush current.

14 . An electrical system comprising:

a transformer; and

a circuit breaker, which includes a controller having:

processing circuitry; and

data storage storing instructions executable by said processing circuitry whereby said controller is operative to perform a method for reducing inrush current to the transformer when closing the circuit breaker arranged between an AC voltage source and the transformer in the electrical system, the electrical system being an electrical three-phase system, the circuit breaker comprising only three single-pole operated current interrupting means, one per phase, the method including:

between the circuit breaker and the voltage source, monitoring a voltage in one of the phases;

for each of a sequence of iterations:

at a same opening angle relative to a reference angle of the monitored voltage, starting an opening sequence of the circuit breaker, opening the circuit breaker;

at a closing angle relative to the reference angle, which is shifted in relation to the closing angle of all other iterations in the sequence, starting a closing sequence of the circuit breaker, closing the circuit breaker;

obtaining an indication of a peak value of an overall inrush current resulting from the closing of the circuit breaker; and

selecting for future use with said same opening angle, the closing angle of one of the iterations in which the overall inrush current is relatively low when compared with the other iterations of the sequence,

a voltage sensor for the monitoring of the voltage,

an inrush sensor for the obtaining of the indication of a peak value of the overall inrush current.

15 . A computer program product comprising computer-executable components, which when run on processing circuitry of a controller, causes the controller to perform a method for reducing inrush current to a transformer when closing a circuit breaker arranged between an AC voltage source and the transformer in an electrical three-phase system, the circuit breaker comprising only three single-pole operated current interrupting means, one per phase, the method including:

between the circuit breaker and the voltage source, monitoring a voltage in one of the phases;

for each of a sequence of iterations:

at a same opening angle relative to a reference angle of the monitored voltage, starting an opening sequence of the circuit breaker, opening the circuit breaker;

at a closing angle relative to the reference angle, which is shifted in relation to the closing angle of all other iterations in the sequence, starting a closing sequence of the circuit breaker, closing the circuit breaker;

obtaining an indication of a peak value of an overall inrush current resulting from the closing of the circuit breaker; and

selecting for future use with said same opening angle, the closing angle of one of the iterations in which the overall inrush current is relatively low when compared with the other iterations of the sequence.

16 . The method of claim 2 , wherein the closing sequence is such that all of the three single-pole operated current interrupting means are closed at said closing angle.

17 . The method of claim 2 , wherein the closing sequence is such that:

two of the three single-pole operated current interrupting means are closed at said closing angle; and

a third one of the three single-pole operated current interrupting means is closed one quarter of a period later.

18 . The method of claim 2 , wherein the closing angle is shifted in relation to the respective closing angles of the other iterations by the closing angles of all the iterations being equidistantly spread over a period of the monitored phase voltage, or a part of said period.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2024
From: LINDELL, ELISABETH; NOHLERT, JOHAN; HALÉN, STEFAN; MAGNUSSON, JESPER; BIANCO, ANDREA
To: ABB SCHWEIZ AG
Reel/Frame 068249/0693 →
Priority Claims (1)
EP 22180636 · Jun 23, 2022 · regional
Continuity (1)
Related Publication 20230420933A1 · Dec 28, 2023
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