Post-mold processing of preforms
Devices, systems, and methods are generally directed to cooling preforms in a receptacle having a controllable shape. As compared to cooling preforms in a receptacle having a fixed shape, the devices, systems, and method of the present disclosure may facilitate faster and more reliable post-processing of preforms. As an example, the devices, systems, and methods of the present disclosure may reduce the likelihood of transfer issues associated with moving a preform into the cavity while also facilitating faster cooling of the preform disposed in the receptacle.
1 . A cooling device for post-mold processing a preform, the cooling device comprising:
a base defining a chamber;
a receptacle disposed in the chamber, the receptacle including a first end section, a second end section, and a flexible section therebetween, the first end section defining a first opening, and the flexible section defining at least one portion of a cavity; and
an actuator actuatable to change radial force on the flexible section of the receptacle and, in response to the change in radial force on the flexible section of the receptacle, the flexible section of the receptacle is elastically deformable between an expanded state out of contact with the preform and a compressed state into contact with the preform relative to a longitudinal axis transverse to the radial force and defined by the at least one portion of the cavity.
2 . The cooling device of claim 1 , wherein the base defines one or more cooling passages in thermal communication with the at least one portion of the cavity at least in the compressed state of the flexible section of the receptacle in the chamber defined by the base.
3 . The cooling device of claim 1 , wherein the base and at least the flexible section of the receptacle are each formed of one or more metals.
4 . The cooling device of any one of claim 1 , wherein the first end section is wider than the second end section in each of the compressed state and the expanded state.
5 . The cooling device of claim 1 , wherein at least the second end section is less flexible than the flexible section in response to changes in the radial force on the flexible section of the receptacle.
6 . The cooling device of claim 1 , wherein, at least in the compressed state of the flexible section of the receptacle, the at least one portion of the cavity is symmetric about any plane containing the longitudinal axis.
7 . The cooling device of claim 1 , wherein the flexible section of the receptacle includes a plurality of struts along the at least one portion of the cavity, the plurality of struts are flexible in response to the change in radial force on the flexible section of the receptacle.
8 . The cooling device of claim 1 , wherein the actuator is pneumatically actuatable to move the flexible section of the receptacle between the expanded state and the compressed state.
9 . The cooling device of claim 1 , wherein the actuator is actuatable to change the radial force on the flexible section of the receptacle substantially uniformly about a circumference of the flexible section circumscribing the longitudinal axis in the at least one portion of the cavity.
10 . The cooling device of claim 1 , wherein the second end section defines a second opening having a cross-sectional area smaller than the first opening, the base defines at least a portion of a manifold in fluid communication with the cavity via the second opening.
11 . The cooling device of claim 1 , wherein the actuator includes a membrane disposed between the base and the flexible section of the receptacle, the membrane and the base define a channel therebetween and, in response to pressure differences between the channel and the at least one portion of the cavity, movement of the membrane changes the radial force on the flexible section of the receptacle and elastically deforms the flexible section of receptacle between the expanded state and the compressed state.
12 . The cooling device of claim 1 , wherein the flexible section changes from the expanded state to the compressed state under a pressure of at least 2.6 atm.
13 . A cooling device for post-mold processing a preform, the cooling device comprising:
a base defining a chamber;
a receptacle disposed in the chamber, the receptacle including a first end section, a second end section, and a flexible section therebetween, the first end section defining a first opening, and the flexible section defining at least one portion of a cavity; and
an actuator actuatable to change radial force on the flexible section of the receptacle and, in response to the change in radial force on the flexible section of the receptacle, the flexible section of the receptacle is elastically deformable between an expanded state and a compressed state relative to a longitudinal axis transverse to the radial force and defined by the at least one portion of the cavity,
wherein the flexible section has a thickness of less than 25.4 microns.
14 . The cooling device of claim 13 , wherein the flexible section changes from the expanded state to the compressed state under a pressure of at least 2.6 atm.
15 . A method of post-mold processing, the method comprising:
inserting a body portion of a preform into a cavity defined by a receptacle disposed in a chamber defined by a base;
compressing a flexible section of the receptacle into a compressed state in contact with the body portion of the preform in the cavity;
cooling the body portion of the preform in contact with the flexible section of the receptacle in the compressed state;
with the body portion of the preform cooled, expanding the flexible section of the receptacle to an expanded state away from contact with the body portion of the preform to define a clearance therebetween; and
with the clearance defined between the flexible section of the receptacle and the body portion of the preform, removing the body portion of the preform from the cavity.
16 . The method of claim 15 , wherein the body portion of the preform is inserted into the cavity with the clearance defined between the flexible section of the receptacle and the body portion of the preform.
17 . The method of claim 15 , wherein the body portion of the preform is inserted into cavity with a neck portion of the preform outside of the cavity and the body portion of the preform spaced away from the flexible section of the receptacle in the cavity.
18 . The method of claim 15 , wherein the flexible section of the receptacle defines a longitudinal axis extending through the cavity, and compressing the flexible section of the receptacle into contact with the body portion of the preform in the cavity includes decreasing a radial dimension of the flexible section of the receptacle from the expanded state to the compressed state.
19 . The method of claim 15 , further comprising receiving a feedback signal indicative of a temperature of the body portion of the preform in the cavity, wherein expanding the flexible section of the receptacle away from the body portion of the preform is based on comparison of the temperature of the body portion to a predetermined target temperature.
20 . The method of claim 15 , wherein compressing the flexible section of the receptacle into contact with the body portion of the preform in the cavity includes increasing fluid pressure in a channel in mechanical communication with the flexible section.