Integrated electro-hydraulic unit
An integrated electro-hydraulic unit including an electric machine, a hydraulic machine, and a shared casing. The electric machine includes a winding and a stator. The hydraulic machine includes a shaft, a cylinder block, a plurality of pistons, and a valve plate. The shared casing includes a cooling channel located between the electric machine and the hydraulic machine. By action of the pistons, a first port on the valve plate receives working fluid pulled into the cylinder block and a second port on the valve plate receives working fluid pushed out. By action of the pistons, a third port on the valve plate is configured to receive a cooling flow of the working fluid. The cooling flow through the third port is separate from the first port and the second port, such that volumetric efficiency measured between the first port and the second port is not affected by the cooling flow.
1 . An integrated electro-hydraulic unit comprising:
an electric machine including a winding, a stator, and a shaft;
a hydraulic machine including a rotary working group and configured to rotate around a central axis, and a pair of working ports configured to receive a working fluid; and
a shared casing for the electric and hydraulic machines,
wherein the rotary working group is configured to rotate in a first rotational direction about the central axis,
wherein the hydraulic machine is configured to generate a cooling flow of the working fluid, the cooling flow transferred from the rotary working group separate from the pair of working ports,
wherein the casing is configured to accommodate the cooling flow, and the electric machine is configured for immersion cooling with the cooling flow,
wherein the pair of working ports are defined in a valve plate,
wherein the valve plate further comprises a third port configured to receive the cooling flow from the rotary working group, and
wherein the integrated electro-hydraulic unit further comprises a cooling pipe connected to the third port and configured to guide the cooling flow from the third port through the cooling pipe and into the casing, the cooling pipe including an array of dispersed apertures configured to disperse the cooling flow.
2 . The integrated electro-hydraulic unit of claim 1 , further comprising a filter configured to remove contaminants from the working fluid.
3 . An integrated electro-hydraulic unit comprising:
an electric machine including a winding, a stator, and a shaft;
a hydraulic machine including a rotary working group and configured to rotate around a central axis, and a pair of working ports configured to receive a working fluid; and
a shared casing for the electric and hydraulic machines,
wherein the rotary working group is configured to rotate in a first rotational direction about the central axis,
wherein the hydraulic machine is configured to generate a cooling flow of the working fluid, the cooling flow transferred from the rotary working group separate from the pair of working ports,
wherein the casing is configured to accommodate the cooling flow, and the electric machine is configured for immersion cooling with the cooling flow,
wherein the pair of working ports are defined in a valve plate, and wherein the valve plate further comprises a third port configured to receive the cooling flow from the rotary working group in a first rotational direction,
wherein the third port does not radially overlap either of the pair of working ports relative to the central axis,
wherein the rotary working group is configured to rotate in a second rotational direction about the central axis opposite from the first rotational direction, wherein the valve plate further comprises a fourth port configured to receive the cooling flow from the rotary working group in the second rotational direction,
further comprising a check valve in fluid communication with the third port, wherein the check valve is configured to prevent flow from the rotary working group in the second rotational direction.
4 . The integrated electro-hydraulic unit of claim 3 , wherein a center of the third port is prior to a top dead center position in the second rotational direction and is within 25 degrees of the top dead center position.
5 . The integrated electro-hydraulic unit of claim 3 , wherein a center of the third port is past a bottom dead center position in the first rotational direction and is within 25 degrees of the bottom dead center position.
6 . The integrated electro-hydraulic unit of claim 3 , wherein the third port is shaped as a circle extending through the valve plate.
7 . An integrated electro-hydraulic unit comprising:
an electric machine including a winding, a stator, and a shaft;
a hydraulic machine including a rotary working group and configured to rotate around a central axis, and a pair of working ports configured to receive a working fluid; and
a shared casing for the electric and hydraulic machines,
wherein the rotary working group is configured to rotate in a first rotational direction about the central axis,
wherein the hydraulic machine is configured to generate a cooling flow of the working fluid, the cooling flow transferred from the rotary working group separate from the pair of working ports,
wherein the casing is configured to accommodate the cooling flow, and the electric machine is configured for immersion cooling with the cooling flow,
wherein the pair of working ports are defined in a valve plate, and wherein the valve plate further comprises a third port configured to receive the cooling flow from the rotary working group in a first rotational direction,
wherein the third port does not radially overlap either of the pair of working ports relative to the central axis,
wherein the rotary working group is configured to rotate in a second rotational direction about the central axis opposite from the first rotational direction, wherein the valve plate further comprises a fourth port configured to receive the cooling flow from the rotary working group in the second rotational direction,
wherein a center of the third port is prior to a top dead center position in the second rotational direction and is within 25 degrees of the top dead center position.
8 . The integrated electro-hydraulic unit of claim 7 , wherein the third port is shaped as a circle extending through the valve plate.
9 . The integrated electro-hydraulic unit of claim 7 , wherein the pair of working ports includes a first port configured as an inlet for the working fluid during rotation of the rotary working group in the first direction, and a second port configured as an outlet for the working fluid during rotation of the rotary working group in the first direction.
10 . The integrated electro-hydraulic unit of claim 7 , wherein the cooling flow is configured to route through the electric machine without leaving the casing.
11 . A system comprising the integrated electro-hydraulic unit of claim 7 , wherein the integrated electro-hydraulic unit is a first integrated electro-hydraulic unit, the system further comprising an additional integrated electro-hydraulic unit having a casing separate from the casing of the first integrated electro-hydraulic unit, wherein the first and the additional integrated electro-hydraulic units are connected to share the cooling flow.