IP Library Granted Patent US 12,334,557
Granted Patent B2
US 12,334,557 · App. 18/349,219 · Granted Jun 17, 2025

Negative-electrode active material and preparation method thereof, secondary battery, and battery module, battery pack, and apparatus containing such secondary battery

Inventors: Yuqun Zeng (Ningde, CN); Baida Deng (Ningde, CN); Meng Kang (Ningde, CN); Erling Li (Ningde, CN); Libing He (Ningde, CN)
Assignee: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
H01M4/583H01M4/0471H01M4/622H01M4/625H01M2004/021H01M2004/027
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,334,557
App. No.
18/349,219
Granted
Jun 17, 2025
Kind
B2
Abstract

This application discloses a negative-electrode active material and a preparation method thereof, a secondary battery, and a battery module, a battery pack, and an apparatus that include such secondary battery. The negative-electrode active material includes a core and a coating layer covering at least part of a surface of the core, where the core includes artificial graphite, the coating layer includes amorphous carbon, a volume-based particle size distribution of the negative-electrode active material satisfies D v 99≤24 μm, a volume-based median particle size D v 50 of the negative-electrode active material satisfies 8 μm≤D v 50≤15 μm, D v 99 is a particle size corresponding to a cumulative volume distribution percentage of the negative-electrode active material reaching 99%, and D v 50 is a particle size corresponding to a cumulative volume distribution percentage of the negative-electrode active material reaching 50%.

Claims (38)

1. A negative-electrode active material, comprising granulated artificial graphite particles having an amorphous carbon coating layer covering at least part of surfaces of the granulated artificial graphite particles, wherein

D v 10, a particle size corresponding to a cumulative volume distribution percentage reaching 10%, of the negative-electrode active material is 6 μm-8 μm;

D v 50, a particle size corresponding to cumulative volume distribution percentage reaching 50%, of the negative-electrode active material is 11 μm-13 μm;

D v 90, a particle size corresponding to cumulative volume distribution percentage reaching 90%, of the negative-electrode active material is 14 μm-17 μm;

D v 99, a particle size corresponding to cumulative volume distribution percentage reaching 99%, of the negative-electrode active material is 18 μm-21 μm;

a particle size uniformity of the negative-electrode active material is 0.32-0.38; and

a particle size specific surface area of the negative-electrode active material is 0.4 m 2 /g-0.75 m 2 /g;

wherein the negative-electrode active material is prepared by a method that comprises:

preparing a core material, wherein the core material comprises the granulated artificial graphite particles;

mixing the core material with an organic carbon source; and

heat treating the mixed core material at 700-1800° C., to form the negative-electrode active material;

wherein after the heat treatment, 70%-95% of the particles of the negative-electrode active material are agglomerated.

2. The negative-electrode active material according to claim 1 , wherein the granulated artificial graphite is prepared by a process that comprises:

pulverizing a coke raw material;

shaping the pulverized coke raw material to obtain a precursor;

granulating the precursor to obtain a granulated product, wherein the granulated product comprises primary particles and secondary particles, and the secondary particles are obtained by agglomerating independently dispersed primary particles; and

graphitizing the granulated product at a temperature of 2800° C. to 3200° C., to obtain the granulated artificial graphite,

wherein,

after pulverization, D v 50 of the coke raw material is 7 μm-12 μm, and D v 99 of the coke raw material is 15 μm-21 μm;

after the shaping, D v 50 of the precursor is 8 μm-13 μm, D v 99 of the precursor is 16 μm-22 μm, and a particle size uniformity of the precursor U 1 satisfies 0.2≤U 1 ≤0.55;

D v 50 of the granulated product is 9 μm-15 μm, and D v 99 of the granulated product is 17 μm-24 μm.

3. The negative-electrode active material according to claim 2 ,

wherein the coke raw material contains an amount C 1 of volatile substances, and 1 wt %≤C 1 ≤12 wt % of the coke raw material; and

wherein a binder is added to the precursor during granulating the precursor, an amount of the binder added to the precursor in weight percentage of the precursor is C 2 , and C 1 , C 2 and U 1 satisfy:

21≤( C 1 +C 2 )/ U 1 ≤50.

4. The negative-electrode active material according to claim 2 , wherein the coke raw material comprises one or more of petroleum-based non-needle coke, petroleum-based needle coke, and petroleum green coke.

5. The negative-electrode active material according to claim 2 , wherein a binder is added to the precursor during granulating the precursor, and the preparation method satisfies the following condition:

20≤( C 1 +C 2 +C 3 )/ U 2 ≤56

wherein

C 1 is a weight percentage of volatile substances in the coke raw material,

C 2 is an amount of the binder added to the precursor in weight percentage of the precursor, and

C 3 is an amount of the organic carbon source mixed to the core material in weight percentage of the granulated artificial graphite.

6. The negative-electrode active material according to claim 1 , wherein the negative-electrode active material further satisfies one or more of the following conditions:

a graphitization degree of the negative-electrode active material is 91.0%-96.0%;

a gram capacity of the negative-electrode active material is 345 mAh/g-360mAb/g;

a tap density of the negative-electrode active material is 0.9 g/cm 3 -1.3 g/cm 3 ; and

a powder compacted density of the negative-electrode active material under a pressure of 2 kN is 1.55 g/cm 3 -1.67 g/cm 3 .

7. A secondary battery, comprising a negative-electrode plate, wherein the negative-electrode plate comprises the negative-electrode active material according to claim 1 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2024
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 068338/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2023
From: ZENG, YUQUN; DENG, BAIDA; KANG, MENG; LI, ERLING; HE, LIBING
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 064194/0880 →
Continuity (3)
Division 17822260 · Aug 25, 2022
Division PCTCN2020121268 · Oct 15, 2020
Related Publication 20230369591A1 · Nov 16, 2023
References Cited (38)
US 20180241038A1 · Takeda · 2018 [cited by examiner]
US 20210351405A1 · Feng · 2021 [cited by examiner]
CN 102227020A · 2011 [cited by applicant]
CN 103367749A · 2013 [cited by applicant]
CN 108155351A · 2018 [cited by applicant]
CN 109841831A · 2019 [cited by examiner]
CN 110767888A · 2020 [cited by applicant]
CN 110931788A · 2020 [cited by applicant]
CN 111554898A · 2020 [cited by applicant]
JP 2012216532A · 2012 [cited by applicant]
JP 2018006270A · 2018 [cited by applicant]
JP 2018088404A · 2018 [cited by applicant]
JP 2019528559A · 2019 [cited by applicant]
KR 101708360B1 · 2017 [cited by applicant]
KR 20180070302A · 2019 [cited by applicant]
KR 20200076498A · 2020 [cited by applicant]
WO 2010110441A1 · 2010 [cited by applicant]
WO 2015190833A1 · 2015 [cited by applicant]
WO 2017057123A1 · 2017 [cited by applicant]
WO 2017065586A1 · 2017 [cited by applicant]
WO 2019124425A1 · 2019 [cited by applicant]
WO 2020187106A1 · 2020 [cited by applicant]
Notice to Grant Patent, Japanese Patent Application No. 2022-545851, dated Jul. 22, 2024. [cited by applicant]
International Search Report for PCT application No. PCT/CN2020/121268, mailed Mar. 26, 2021. [cited by applicant]
Written Opinion of International Searching Authority for PCT application No. PCT/CN2020/121268, mailed Mar. 26, 2021. [cited by applicant]
General rules for analytical scanning electron microscopy, Chinese industrial standard JY/T 010-1996, Published Jan. 23, 1997. [cited by applicant]
General rules for X-ray diffractometric analysis, Japanese Industrial Standard JIS K 0131, 1996. [cited by applicant]
Determination method of artificial graphite lattice parameter, Chinese Industrial Standard, JB/T 4220-2011, published Dec. 20, 2011. [cited by applicant]
Petroleum products Determination of carbon residue Conradson method, Chinese national standard GB 268-87, May 12, 1987. [cited by applicant]
Metallic powders-Determination of tap density, Chinese national standard GB/T 5162-2006/ISO 3953:1993, published Jul. 18, 2006. [cited by applicant]
Method for determination of coking value of coal pitch products, Chinese national standard GB/T 8727-2008. [cited by applicant]
Particle size analysis—Laser diffraction methods, Chinese national standard GB/T 19077-2016/ISO 13320:2009, published Feb. 24, 2016. [cited by applicant]
Graphite negative electrode materials for lithium ion battery, Chinese national standard GB/T 24533-2009, published Oct. 30, 2009. [cited by applicant]
First Office Action of CN Application No. 202080081680.8, mailed Feb. 3, 2023, with Concise Explanation of Relevance. [cited by applicant]
Extended European Search Report of EP Application No. 20957153.8, mailed Mar. 30, 2023, 13 pages. [cited by applicant]
Examination Report for IN application 202217036579, dated Oct. 16. 2023. [cited by applicant]
Mastersizer 3000 User Manual MAN0474 Issue 2.1 Aug. 2013, 182 pages. [cited by applicant]
Request for the Submission of an Opinion, KR application No. 10-2022-7026160, dated Nov. 20, 2024. [cited by applicant]