IP Library › Granted Patent US 12,378,950
Granted Patent B2
US 12,378,950 · App. 18/350,282 · Granted Aug 5, 2025

Controlled deployment of shape-memory articles

Inventors: Amrit Balgobin (Houston, TX); Jason Harper (Cypress, TX); Jose Pedreira (Fulshear, TX)
Assignee: Baker Hughes Oilfield Operations LLC
F03G7/0614E21B33/1208E21B2200/08
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Quick Facts
Patent No.
US 12,378,950
App. No.
18/350,282
Granted
Aug 5, 2025
Kind
B2
Abstract

A downhole assembly includes a support structure; a shape-memory article disposed at the support structure; and a deployment control element adjacent the shape-memory article, the deployment control element having a permeable or degradable wall defining a chamber and an activation material disposed in the chamber. A method includes introducing the downhole assembly into a wellbore, wherein the downhole assembly is disposed when the shape-memory article is in a compacted shape; exposing the downhole assembly to a wellbore fluid; releasing the activation material from the deployment control element; and contacting the shape-memory article in the compacted shape with the released activation material to cause the shape-memory article to expand, and conform to a surface of the wellbore.

Claims (28)

1. A downhole assembly comprising:

a support structure;

a shape-memory article disposed at the support structure;

a deployment control element adjacent the shape-memory article, the deployment control element comprising a permeable wall defining a chamber and an activation material disposed in the chamber; and

a screen between the shape-memory article and the support structure, the screen comprising a plurality of spaced ribs and a wire wrapped around the plurality of the spaced ribs, the deployment control element being positioned between at least one pair of adjacent spaced ribs.

2. The downhole assembly of claim 1 , wherein the activation material is in the form of a solid, a hydrogel, or an xerogel.

3. The downhole assembly of claim 1 , wherein the activation material comprises an activator, and the activator comprises at least one of dimethyl sulfoxide, a ketone, an alcohol, a phenol, an ether, an ester, or an acid.

4. The downhole assembly of claim 1 , wherein the activation material comprises an activator and a modifying agent comprising at least one of a soluble silicate, a carbohydrate, gelatin, a polyvinyl alcohol, a polyvinylpyrrolidione, a polyacrylic acid, or a polyvinyl acetate.

5. The downhole assembly of claim 1 , wherein the deployment control element has a permeable wall with a porous structure.

6. The downhole assembly of claim 1 , wherein the permeable wall is degradable.

7. The downhole assembly of claim 1 , wherein the deployment control element is positioned between the support structure and the screen.

8. The downhole assembly of claim 1 , wherein the deployment control element is positioned between the screen and the shape-memory article.

9. A method comprising:

introducing into a wellbore a downhole assembly as claimed in claim 1 and wherein the shape-memory article is in a compacted shape comprising:

exposing the downhole assembly to a wellbore fluid;

releasing the activation material from the deployment control element; and

contacting the shape-memory article in the compacted shape with the released activation material to cause the shape-memory article to expand, and conform to a surface of the wellbore.

10. The method of claim 9 , wherein the wellbore fluid comprises water or a brine.

11. The method of claim 9 , wherein the activation material is in the form of a solid, a hydrogel, or an xerogel, the activation material comprises an activator, and the activator comprises at least one of dimethyl sulfoxide, a ketone, an alcohol, a phenol, an ether, an ester, or an acid.

12. The method of claim 9 , wherein the wellbore fluid enters the chamber of the deployment control element and contacts the activation material.

13. The method of claim 12 , wherein releasing the activation material comprises dissolving an activator in the activation material with the wellbore fluid.

14. The method of claim 9 , wherein the permeable wall is degradable.

15. The method of claim 14 , wherein releasing the activation material comprises degrading the permeable wall of the deployment control element with the wellbore fluid.

16. A downhole assembly comprising:

a support structure;

a shape-memory article disposed at the support structure;

more than one deployment control element adjacent the shape-memory article, the more than one deployment control elements each comprising a permeable wall defining a chamber and an activation material disposed in the chamber; and

a screen between the shape-memory article and the support structure wherein the screen comprises a plurality of spaced ribs and a wire wrapped around the plurality of the spaced ribs, wherein each deployment control element is independently positioned between a pair of adjacent spaced ribs.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2023
From: BALGOBIN, AMRIT; HARPER, JASON; PEDREIRA, JOSE
To: BAKER HUGHES OILFIELD OPERATIONS LLC
Reel/Frame 064214/0647 →
Continuity (1)
Related Publication 20250020110A1 · Jan 16, 2025
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