IP Library › Granted Patent US 12,311,341
Granted Patent B2
US 12,311,341 · App. 18/350,352 · Granted May 27, 2025

Catalysts that include a fibrous silica support and metal oxide nanoparticles and methods of making and using same

Inventor: Nouf Aljabri (Thuwal, SA)
Assignee: Saudi Arabian Oil Company
B01J21/08B01J23/755B01J23/83B01J35/23B01J35/40B01J35/58B01J35/617B01J37/0072B01J37/0221B01J37/08C01B3/40C09K8/594C09K8/665E21B43/006E21B43/164E21B43/2605C01B2203/0233C01B2203/1058C01B2203/1082C09K2208/08C09K2208/10
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Quick Facts
Patent No.
US 12,311,341
App. No.
18/350,352
Granted
May 27, 2025
Kind
B2
Abstract

The disclosure relates to catalysts that include a fibrous silica support and a plurality of metal oxide nanoparticles including iron oxide and nickel oxide, and methods of making and using such catalysts. The fibrous silica support is a particle with radially extending fibers. The catalyst can used to convert methane into hydrogen gas. The catalysts can be introduced into an underground formation, such as with a fracking fluid, for in-situ methane conversion.

Claims (31)

1. A catalyst, comprising:

a fibrous silica support comprising a particle with radially extending fibers; and

a plurality of metal oxide nanoparticles supported by the fibrous silica support,

wherein the plurality of metal oxide nanoparticles comprise iron oxide (Fe 2 O 3 ) and nickel oxide (NiO); and

wherein the metal oxide nanoparticles have a diameter of 20 nm to 50 nm.

2. The catalyst of claim 1 , wherein the catalyst comprises from 4 wt. % to 15 wt. % iron oxide.

3. The catalyst of claim 1 , wherein the catalyst comprises from 4 wt. % to 30 wt. % nickel oxide.

4. The catalyst of claim 1 , wherein the catalyst comprises from 80 wt. % to 90 wt. % of the fibrous silica support.

5. The catalyst of claim 1 , wherein the particle of the fibrous silica support has a maximum linear dimension of 80 nm to 200 nm.

6. The catalyst of claim 1 , wherein the catalyst has a surface area of from 200 square meters per gram (m 2 /g) to 550 m 2 /g.

7. The catalyst of claim 1 , wherein at least one of the following characteristics holds for at least a portion of the fibrous silica support:

the fibrous silica support comprises an external surface and at least some of the metal oxide nanoparticles are supported on the external surface; or

the metal oxide nanoparticles are disposed in spaces between fibers of the fibrous silica support.

8. The catalyst of claim 1 , wherein the metal oxide nanoparticles comprise cesium oxide.

9. The catalyst of claim 8 , wherein the catalyst comprises 0.02 wt. % to 1 wt. % cesium oxide.

10. A method of converting methane to hydrogen gas, using the catalyst as defined by claim 1 .

11. The method of claim 10 , wherein the catalyst has a methane conversion of 10% to 40%.

12. The method of claim 10 , wherein the catalyst has a hydrogen yield of 35% to 70%.

13. A method comprising:

disposing the catalyst of claim 1 into an underground formation comprising methane; and

converting at least a portion of the methane in the underground formation into hydrogen gas.

14. The method of claim 13 , further comprising, producing the hydrogen gas from the underground formation.

15. The method of claim 13 , wherein the disposing further comprises:

forming a fluid comprising the catalyst; and

disposing the fluid into the underground formation.

16. The method of claim 15 , wherein the fluid comprises a fracturing fluid, and disposing the fluid in the underground formation forms fractures in the underground formation.

17. The method of claim 13 , wherein the converting comprises forming carbon dioxide.

18. The method of claim 17 , wherein at least one of the following holds:

the method further comprises using the carbon dioxide for fine fracture development; or

the method further comprises using the carbon dioxide to displace a liquid within the underground formation.

19. The catalyst of claim 1 , wherein the metal oxide nanoparticles further comprise a member selected from the group consisting of Fe, Fe 3 O 4 , and Ni.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2023
From: ALJABRI, NOUF
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 065541/0615 →
Continuity (1)
Related Publication 20250018376A1 · Jan 16, 2025
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