IP Library Granted Patent US 12,449,564
Granted Patent B2
US 12,449,564 · App. 18/353,568 · Granted Oct 21, 2025

Metasurface with an absorptive aperture border

Inventors: R. Stewart Nielson (Pleasant Grove, UT); Shaun Patrick Ogden (Saratoga Springs, UT); Bradley R. Willliams (Pocatello, ID)
Assignee: Moxtek, Inc.
G02B1/002G02B5/003G02B5/26G02B5/28
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Quick Facts
Patent No.
US 12,449,564
App. No.
18/353,568
Granted
Oct 21, 2025
Kind
B2
Abstract

A metasurface optical device can include an array of pillars 13 on a first-side 11 f of a substrate 11 aligned with an aperture 15 of, or proximate to, a blocking-layer 12 . The blocking-layer 12 can located on the first-side 11 f of the substrate 11 , on a second-side 11 s of the substrate 11 opposite of the first-side 11 f , or both. The blocking-layer 12 can prevent light from transmitting through the device in undesirable locations. The blocking-layer 12 can be opaque to incident light and can include an absorptive-layer. Thus, the blocking-layer 12 can have dual functions—blocking and absorbing light.

Claims (60)

1. A metasurface optical device comprising:

a transparent substrate including a first-side and a second-side opposite of the first-side;

a blocking-layer on the substrate, the blocking-layer configured to block light from transmitting therethrough;

an aperture extending through the blocking-layer, the blocking-layer encircling the aperture, and the aperture configured to allow light to transmit through the device;

an array of pillars located on the first-side of the substrate and aligned with the aperture, the array of pillars including different pillars with different diameters with respect to each other; and

the blocking-layer includes an absorptive-layer configured to absorb the light and a reflective-layer configured to reflect the light, the absorptive-layer includes a first-absorptive-layer and a second-absorptive-layer, and the reflective-layer is sandwiched between the first-absorptive-layer and a second-absorptive-layer.

2. The device of claim 1 , wherein the blocking-layer is located on the first-side of the substrate.

3. The device of claim 1 , wherein the blocking-layer is located on the second-side of the substrate.

4. The device of claim 1 , wherein

the blocking-layer includes a first-blocking-layer and a second-blocking-layer, the first-blocking-layer is located on the first-side of the substrate, and the second-blocking-layer is located on the second-side of the substrate.

5. The device of claim 1 , wherein the reflective-layer adjoins the first-absorptive-layer and the second-absorptive-layer.

6. The device of claim 1 , wherein the reflective-layer is sandwiched between the absorptive-layer and the substrate.

7. The device of claim 1 , wherein k>0.1 and R≤0.6 for the absorptive-layers, where k is an extinction coefficient of the absorptive-layer, and R is a bulk reflectance of an interface between air and a uniform slab of the absorptive-layer at normal incidence, calculated by as follows:

R

=

(

n

-

1

)

2

+

k

2

(

n

+

1

)

2

+

k

2

and n is a refractive index of the absorptive-layer.

8. The device of claim 1 , wherein the absorptive-layer adjoins the substrate.

9. The device of claim 1 , wherein the first-absorptive-layer, the reflective-layer, and the second-absorptive-layer are located on the first-side of the substrate.

10. The device of claim 1 , wherein the first-absorptive-layer, the reflective-layer, and the second-absorptive-layer are located on the second-side of the substrate.

11. A method of making the metasurface optical device of claim 1 , the method comprising:

forming the array of pillars on the first-side of the transparent substrate;

applying a thin-film on the array of pillars and extending past borders of the array of pillars such that an outer-ring of the thin-film encircles the array of pillars and an inner-portion of the thin-film covers the array of pillars; and

removing the inner-portion of the thin-film, thus forming the thin-film into the blocking-layer.

12. The method of claim 1 , further comprising applying an overcoat-layer on the array of pillars before applying the thin-film, the overcoat-layer spans channels between the array of pillars without filling the channels, and the overcoat-layer is transparent in a wavelength range of use.

13. The device of claim 1 , further comprising an overcoat-layer on the array of pillars, the overcoat-layer spans channels between the array of pillars without filling the channels, and the overcoat-layer is transparent in a wavelength range of use.

14. The device of claim 1 , wherein the array of pillars have nanometer-sized dimensions and nanometer-sized spacing between each other.

15. The device of claim 1 , wherein the first-absorptive-layer and the second-absorptive-layer each include germanium, silicon, carbon, or combinations thereof.

16. The device of claim 1 , wherein the array of pillars comprises niobium oxide, titanium oxide, silicon nitride, or combinations thereof.

17. The device of claim 1 , wherein the array of pillars has an index of refraction that is ≥1.8 across the visible spectrum of light.

18. A metasurface optical device comprising:

a transparent substrate including a first-side and a second-side opposite of the first-side;

a blocking-layer on the substrate, the blocking-layer configured to block light from transmitting therethrough;

an array of pillars located on the first-side of the substrate adjacent to the blocking-layer, the array of pillars including different pillars with different dimensions with respect to each other; and

the blocking-layer includes an absorptive-layer configured to absorb the light and a reflective-layer configured to reflect the light, the absorptive-layer includes a first-absorptive-layer and a second-absorptive-layer, and the reflective-layer is sandwiched between the first-absorptive-layer and a second-absorptive-layer.

19. The device of claim 18 , wherein:

the first-absorptive-layer and the second-absorptive-layer each include germanium, silicon, carbon, or combinations thereof; and

the array of pillars comprises niobium oxide, titanium oxide, silicon nitride, or combinations thereof.

20. A metasurface optical device comprising:

a transparent substrate including a first-side and a second-side opposite of the first-side;

a blocking-layer on the substrate, the blocking-layer configured to block light from transmitting therethrough;

an array of metasurface structures located on the first-side of the substrate adjacent to the blocking-layer, the array of metasurface structures including different structures with different dimensions with respect to each other; and

the blocking-layer includes an absorptive-layer configured to absorb the light and a reflective-layer configured to reflect the light the absorptive-layer includes a first-absorptive-layer and a second-absorptive-layer, and the reflective-layer is sandwiched between the first-absorptive-layer and a second-absorptive-layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2023
From: NIELSON, R. STEWART; OGDEN, SHAUN PATRICK; WILLLIAMS, BRADLEY R.
To: MOXTEK, INC.
Reel/Frame 064297/0401 →
Continuity (2)
Provisional Application 63398571 · Aug 17, 2022
Related Publication 20240061147A1 · Feb 22, 2024
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