IP Library › Granted Patent US 12,600,915
Granted Patent B2
US 12,600,915 · App. 18/363,465 · Granted Apr 14, 2026

High-quality coke products

Inventors: John Francis Quanci (Haddonfield, NJ); Jonathan Perkins (Lisle, IL)
Assignee: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
C10L5/36C10L5/04Y02E50/10
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Quick Facts
Patent No.
US 12,600,915
App. No.
18/363,465
Granted
Apr 14, 2026
Kind
B2
Abstract

High quality coke products made in horizontal ovens such as heat recovery, non-recovery or Thompson ovens from an optimized coal blend. The coke products have unique properties such as an oblong shape and improved Coke Strength after Reaction (CSR) and Coke Reactivity Index (CRI) properties.

Claims (34)

1 . A coke manufactured from coal, wherein the coke comprises:

an oblong shape,

a sulfur content less than 1.0%,

a moisture content of at least 1.0%,

a fixed carbon content of at least 80%,

an ash content between 5-12%,

a width of at least 3 inches, and

a length:width ratio of at least 1.5.

2 . The coke of claim 1 , wherein the length:width ratio is at least 2.0.

3 . The coke of claim 1 , wherein the coke has a length between 2 and 36 inches and the width is between 3 and 12 inches.

4 . The coke of claim 1 , wherein the coke has a length of at least 4 inches.

5 . A population of coke products produced from a single production process or from a single oven, wherein the population of coke products is manufactured from coal, wherein at least 30% of the total coke has an oblong shape, and wherein individual ones of the coke products have:

a sulfur content less than 1.0%,

a moisture content of at least 1.0%,

a fixed carbon content of at least 80%,

an ash content between 5-12%,

a length between 2 and 36 inches,

a width between 3 and 12 inches, and

a length:width ratio of at least 1.1.

6 . The population of coke products of claim 5 , wherein the coke products are produced by a horizontal oven.

7 . A coke manufactured from coal, wherein the coke has:

an oblong shape,

a sulfur content less than 1.0%,

a moisture content of at least 1.0%,

a fixed carbon content of at least 80%,

an ash content between 5-12%,

a length:width ratio of at least 1.5, and

a Coke Reactivity Index (CRI) of at least 20%.

8 . The coke of claim 1 , wherein the fixed carbon content is at least 90%.

9 . The coke of claim 1 , wherein the coke has a Coke Reactivity Index (CRI) of at least 20%.

10 . The coke of claim 1 , wherein the moisture content is between 1-10%.

11 . The population of coke products of claim 5 , wherein individual ones of the coke products have a Coke Reactivity Index (CRI) of at least 20%.

12 . The population of coke products of claim 5 , wherein dimensions of the coke products are statistically distributed.

13 . The coke of claim 7 , wherein the fixed carbon content is at least 85%.

Assignments (2)
SECURITY INTEREST Recorded Jul 25, 2025
From: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 072254/0272 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2023
From: QUANCI, JOHN FRANCIS; PERKINS, JONATHAN
To: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
Reel/Frame 064549/0823 →
Continuity (3)
Division 17306895 · May 3, 2021
Provisional Application 63019405 · May 3, 2020
Related Publication 20240059994A1 · Feb 22, 2024
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