IP Library › Patent Application 18366192
Patent Application
App. No. 18/366,192

MEMBRANE ELECTRODE ASSEMBLY WITH ENHANCED START-UP AND SHUT-DOWN DURABILITY

Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US None
App. No.
18/366,192
Abstract

A membrane electrode assembly (MEA) includes a membrane, a cathode catalyst layer, a cathode co-catalyst layer including a hydrogen reservoir, an anode catalyst layer, and an anode co-catalyst layer including a hydrogen reservoir. The anode co-catalyst layer and the cathode co-catalyst layer cap a cathode potential at lower than 1.5V and an anode potential at lower than 1.0V. The anode co-catalyst layer and the cathode co-catalyst layer can include a platinum doped rare earth oxide, such as platinum doped cerium oxide.

Claims (32)

1 . A membrane electrode assembly, comprising:

a proton exchange membrane disposed between two electrode layers, wherein one of the electrode layers includes a catalyst including a noble metal; and

a co-catalyst including a noble metal doped rare-earth oxide.

2 . The membrane electrode assembly of claim 1 , wherein the noble metal doped rare-earth oxide includes platinum doped cerium oxide.

3 . The membrane electrode assembly of claim 1 , wherein the noble metal doped rare-earth oxide is provided as a layer adjacent one of the electrode layers.

4 . The membrane electrode assembly of claim 1 , wherein the noble metal doped rare-earth oxide is integrated into one of the electrode layers.

5 . The membrane electrode assembly of claim 1 , wherein the two electrode layers include an anode layer and a cathode layer, the noble metal doped rare-earth oxide is integrated into the anode layer, integrated into the cathode layer, or is provided as a separate co-catalyst layer with the anode layer or the cathode layer.

6 . The membrane electrode assembly of claim 1 , wherein the noble metal is disposed on a carbon support and the noble metal includes platinum.

7 . The membrane electrode assembly of claim 6 , wherein one of the electrode layers includes the noble metal doped rare-earth oxide disposed on the carbon support.

8 . The membrane electrode assembly of claim 7 , wherein the carbon support is in a form of particles.

9 . The membrane electrode assembly of claim 8 , wherein the catalyst and the noble metal doped rare-earth oxide are disposed on different particles.

10 . The membrane electrode assembly of claim 8 , wherein the catalyst and the noble metal doped rare-earth oxide are disposed on same particles.

11 . The membrane electrode assembly of claim 1 , wherein each electrode layer includes an ionomer.

12 . The membrane electrode assembly of claim 11 , wherein the ionomer is configured to allow a proton to travel through the electrode layers.

13 . The membrane electrode assembly of claim 1 , wherein:

the electrode layers include an anode layer and a cathode layer, the anode layer including a catalyst including platinum disposed on a carbon support;

the noble metal doped rare-earth oxide includes platinum doped cerium oxide; and

the noble metal doped rare-earth oxide is provided as a layer adjacent the anode layer or the noble metal doped rare-earth oxide is integrated into the anode layer.

14 . The membrane electrode assembly of claim 13 , wherein the noble metal doped rare-earth oxide is integrated into the anode layer, the carbon support is in a form of particles, and the catalyst and the noble metal doped rare-earth oxide are disposed on same particles.

15 . The membrane electrode assembly of claim 13 , wherein the noble metal doped rare-earth oxide is integrated into the anode layer, the carbon support is in a form of particles, and the catalyst and the noble metal doped rare-earth oxide are disposed on different particles.

16 . A fuel cell comprising a membrane electrode assembly according to claim 1 .

17 . A fuel stack comprising a fuel cell including a membrane electrode assembly according to claim 1 .

18 . A vehicle comprising a fuel cell including a membrane electrode assembly according to claim 1 .

19 . A method of operating a fuel cell, the method comprising:

providing the fuel cell including a membrane electrode assembly, the membrane electrode assembly including:

a proton exchange membrane disposed between two electrode layers, wherein one of the electrode layers includes a catalyst including a noble metal; and

a co-catalyst including a noble metal doped rare-earth oxide; and

switching the fuel cell from one of a start-up state and a shut-down state to the other of the start-up state and the shut-down state, wherein the noble metal doped rare-earth oxide provides a reservoir of hydrogen.

20 . The method of claim 19 , wherein:

the electrode layers include an anode layer and a cathode layer, the anode layer including a catalyst including platinum disposed on a carbon support;

the noble metal doped rare-earth oxide includes platinum doped cerium oxide; and

the noble metal doped rare-earth oxide is provided as a layer adjacent the anode layer or the noble metal doped rare-earth oxide is integrated into the anode layer.

Assignments (2)
MERGER AND CHANGE OF NAME Recorded Feb 8, 2024
From: DCRB MERGER SUB INC.; HYZON MOTORS INC.
To: HYZON MOTORS USA INC.
Reel/Frame 066525/0167 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2023
From: BASHYAM, RAJESH, DR.; ZHAI, JUN
To: HYZON MOTORS INC.
Reel/Frame 065519/0279 →