IP Library › Granted Patent US 12,542,878
Granted Patent B2
US 12,542,878 · App. 18/371,604 · Granted Feb 3, 2026

Splicing projection device and method based on reflective liquid crystal image modulator

Inventors: Ruohong Hou (Guangdong, CN); Jianli Ma (Guangdong, CN); Dong Wang (Guangdong, CN)
Assignee: Shenzhen Sunshine Laser & Electronics Technology Co., Ltd.
H04N9/3126G02B27/283H04N9/3147
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Quick Facts
Patent No.
US 12,542,878
App. No.
18/371,604
Granted
Feb 3, 2026
Kind
B2
Abstract

A splicing projection device and method based on a reflective liquid crystal image modulator. In the splicing projection device based on a reflective liquid crystal image modulator, four parallel image lights modulated by first to fourth LCOS chips are formed through optical path designs of one or two light sources, one or two common beam splitting prisms, first to second polarization beam splitting prisms, first to fourth LCOS chips and an imaging lens. A whole image is spliced on a projection plane. The optical path design of the splicing projection device avoids the problem of adding a reflector during the splicing process with respect to the prior art. It can not only realize the parallel image splicing of four chips, but also simplify the optical path structure, and avoid introducing many plane surface errors, and bring great convenience for image splicing adjustment.

Claims (19)

1 . A splicing projection device based on a reflective liquid crystal image modulator, comprising a light source, a first to a second common beam splitting prisms, a first to a second polarization beam splitting prisms, a first to a fourth LCOS chips, and an imaging lens;

wherein a light emitted by the light source is divided into a first beam of light and a second beam of light after passing through the first common beam splitting prism;

wherein the first beam of light forms transmission-propagated P-polarized light and reflection-propagated S-polarized light after passing through the first polarization beam splitting prism, the first LCOS chip modulates a part of a light of the P-polarized light into S-polarized light and then reflects same back to the first polarization beam splitting prism, and keeps another part of the light of the P-polarized light as P-polarized light and reflects the same back to the first polarization beam splitting prism, and the second LCOS chip modulates a part of a light of the S-polarized light into P-polarized light and then reflects the same back to the first polarization beam splitting prism, and keeps another part of the S-polarized light as S-polarized light and reflects the same back to the first polarization beam splitting prism; positions of the first LCOS chip and the second LCOS chip with respect to the first polarization beam splitting prism are such that S-polarized light reflected back by the first LCOS chip and P-polarized light reflected back by the second LCOS chip respectively pass through the first polarization beam splitting prism and are converted into first and second parallel image lights;

wherein the second beam of light forms transmission-propagated P-polarized light and reflection-propagated S-polarized light after passing through the second polarization beam splitting prism, the third LCOS chip modulates a part of a light of the P-polarized light into S-polarized light and then reflects the same back to the second polarization beam splitting prism, and keeps another part of the light of the P-polarized light as P-polarized light and reflects the same back to the second polarization beam splitting prism, and the fourth LCOS chip modulates a part of a light of the S-polarized light into P-polarized light and then reflects the same back to the second polarization beam splitting prism, and keeps another part of the light of the S-polarized light as S-polarized light and reflects the same back to the second polarization beam splitting prism, and positions of the third LCOS chip and the fourth LCOS chip relative to the second polarization beam splitting prism are such that the S-polarized light reflected back by the third LCOS chip and the P-polarized light reflected back by the fourth LCOS chip respectively pass through the second polarization beam splitting prism and are converted into third and fourth parallel image lights;

wherein the first and second parallel image lights transmit and propagate through the second common beam splitting prism, the third and fourth parallel image lights reflect and propagate through the second common beam splitting prism to form four parallel image lights, and after the four image lights pass through the imaging lens, a whole image composed of four parallel images is formed on a projection plane.

2 . The splicing projection device based on a reflective liquid crystal image modulator of claim 1 , wherein the four parallel images form a 2×2 array arrangement with no pixel overlapping between the four parallel images.

3 . The splicing projection device based on a reflective liquid crystal image modulator of claim 1 , wherein the four parallel images form a 2×2 array arrangement, and there is pixel overlapping between the four parallel images; a splicing overlapping region is present on the projection plane; and a splicing overlapping region is present between two adjacent parallel images, and there is a splicing overlapping region common to the four parallel images at a center.

4 . The splicing projection device based on a reflective liquid crystal image modulator of claim 3 , wherein except the splicing overlapping region common to four parallel images, the splicing overlapping region between two adjacent parallel images is displayed according to 50% normal brightness of respective images; and the splicing overlapping region common to the four parallel images is displayed at one-fourth a normal brightness of respective images.

5 . The splicing projection device based on a reflective liquid crystal image modulator of claim 3 , wherein for multi-layer exposures for 3D printing applications, parallel images are displayed at the splicing overlapping region by taking turns corresponding to exposures of different layers, so that each layer maintains normal brightness at the splicing overlapping region.

6 . A field-of-view splicing projection method based on a reflective liquid crystal image modulator, wherein a field-of-view splicing projection is performed by using the splicing projection device as claimed in claim 1 .

7 . A splicing projection device based on a reflective liquid crystal image modulator, comprising a first to a second light sources, a common beam splitting prism, a first to a second polarization beam splitting prisms, a first to a fourth LCOS chips and an imaging lens;

wherein the first to second light sources respectively emit a first beam of light and a second beam of light;

wherein the first beam of light forms transmission-propagated P-polarized light and reflection-propagated S-polarized light after passing through the first polarization beam splitting prism, the first LCOS chip modulates a part of a light of the P-polarized light into S-polarized light and then reflects same back to the first polarization beam splitting prism, and keeps another part of the light of the P-polarized light as P-polarized light and reflects the same back to the first polarization beam splitting prism, and the second LCOS chip modulates a part of a light of the S-polarized light into P-polarized light and then reflects the same back to the first polarization beam splitting prism, and keeps another part of the S-polarized light as S-polarized light and reflects the same back to the first polarization beam splitting prism; positions of the first LCOS chip and the second LCOS chip with respect to the first polarization beam splitting prism are such that S-polarized light reflected back by the first LCOS chip and P-polarized light reflected back by the second LCOS chip respectively pass through the first polarization beam splitting prism and are converted into first and second parallel image lights;

wherein the second beam of light forms transmission-propagated P-polarized light and reflection-propagated S-polarized light after passing through the second polarization beam splitting prism, the third LCOS chip modulates a part of a light of the P-polarized light into S-polarized light and then reflects the same back to the second polarization beam splitting prism, and keeps another part of the light of the P-polarized light as P-polarized light and reflects the same back to the second polarization beam splitting prism, and the fourth LCOS chip modulates a part of a light of the S-polarized light into P-polarized light and then reflects the same back to the second polarization beam splitting prism, and keeps another part of the light of the S-polarized light as S-polarized light and reflects the same back to the second polarization beam splitting prism, and positions of the third LCOS chip and the fourth LCOS chip relative to the second polarization beam splitting prism are such that the S-polarized light reflected back by the third LCOS chip and the P-polarized light reflected back by the fourth LCOS chip respectively pass through the second polarization beam splitting prism and are converted into third and fourth parallel image lights;

wherein the first and second parallel image lights transmit and propagate through the common beam splitting prism, the third and fourth parallel image lights reflect and propagate through the common beam splitting prism to form four parallel image lights, and after the four image lights pass through the imaging lens, a whole image composed of four parallel images is formed on a projection plane.

8 . The splicing projection device based on a reflective liquid crystal image modulator of claim 7 , wherein the four parallel images form a 2×2 array arrangement, and there is no pixel overlapping between the four parallel images, or there is pixel overlapping between the four parallel images, and a splicing overlapping region exists on the projection plane, wherein a splicing overlapping region exists between two adjacent parallel images, and a splicing overlapping region common to the four parallel images exists at a center.

9 . The splicing projection device based on a reflective liquid crystal image modulator of claim 8 , wherein except the splicing overlapping region common to four parallel images, the splicing overlapping region between two adjacent parallel images is displayed according to 50% normal brightness of respective images; and the splicing overlapping region common to the four parallel images is displayed at one-fourth a normal brightness of respective images.

10 . The splicing projection device based on a reflective liquid crystal image modulator of claim 8 , wherein for multi-layer exposures for 3D printing applications, parallel images are displayed at the splicing overlapping region by taking turns corresponding to exposures of different layers, so that each layer maintains normal brightness at the splicing overlapping region.

11 . A field-of-view splicing projection method based on a reflective liquid crystal image modulator, wherein a field-of-view splicing projection is performed by using the splicing projection device as claimed in claim 7 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2023
From: HOU, RUOHONG; MA, JIANLI; WANG, DONG
To: SHENZHEN SUNSHINE LASER & ELECTRONICS TECHNOLOGY CO., LTD.
Reel/Frame 065004/0178 →
Priority Claims (1)
CN 202110348376.1 · Mar 31, 2021 · national
Continuity (2)
Continuation PCTCN2021098678 · Jun 7, 2021
Related Publication 20240015270A1 · Jan 11, 2024
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