IP Library Granted Patent US 12,269,061
Granted Patent B2
US 12,269,061 · App. 18/376,598 · Granted Apr 8, 2025

Bottom electrode via structures for micromachined ultrasonic transducer devices

Inventors: Lingyun Miao (Fremont, CA); Jianwei Liu (Fremont, CA)
Assignee: BFLY Operations, Inc
B06B1/0292B81B3/0021B81C1/00158B81B2201/0271B81B2203/0127B81B2203/04B81B2207/015B81B2207/07B81C2201/0125B81C2201/013B81C2203/036B81C2203/0735
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Quick Facts
Patent No.
US 12,269,061
App. No.
18/376,598
Granted
Apr 8, 2025
Kind
B2
Abstract

An ultrasound transducer device includes an electrode, a membrane separated from the electrode by a cavity between the membrane and the electrode, a patterned membrane support layer that defines a size and shape of the cavity and that is disposed between the electrode and the membrane, and vias that electrically connect the electrode to a substrate. The vias are disposed in the ultrasound transducer device such that less than 50% of the vias overlap with a support surface of the patterned membrane support layer, in a plan view.

Claims (11)

1. An ultrasound transducer device, comprising:

an electrode;

a membrane separated from the electrode by a cavity between the membrane and the electrode;

a patterned membrane support layer that defines a size and shape of the cavity and that is disposed between the electrode and the membrane; and

vias that electrically connect the electrode to a substrate;

wherein the vias are disposed in the ultrasound transducer device such that less than 50% of the vias overlap with a support surf ace of the patterned membrane support layer, in a plan view; and

wherein an interface between the membrane and the patterned membrane support layer has a surface roughness of less than one nanometer over a distance of 100 micrometers.

2. The ultrasound transducer device according to claim 1 , wherein the vias are disposed such that none of the vias overlap with the support surface in the plan view.

3. The ultrasound transducer device according to claim 1 , further comprising:

a patterned metal layer disposed between the electrode and the vias.

4. An ultrasound device comprising an array of transducer devices, wherein each of the transducer devices is the ultrasound transducer device according to claim 1 .

Continuity (4)
Continuation 17953155 · Sep 26, 2022
Continuation 16844857 · Apr 9, 2020
Provisional Application 62833625 · Apr 12, 2019
Related Publication 20240024917A1 · Jan 25, 2024
References Cited (3)
US 20100302322A1 · Wang · 2010 [cited by examiner]
US 20150137285A1 · Shim · 2015 [cited by examiner]
US 20180250711A1 · Shikata · 2018 [cited by examiner]