IP Library Granted Patent US 12,239,320
Granted Patent B2
US 12,239,320 · App. 18/378,520 · Granted Mar 4, 2025

Method of using reinforced flexible circuits with multiple sensors to optimize performance of radio frequency devices

Inventors: David C. Yates (Morrow, OH); Frederick E. Shelton, IV (Hillsboro, OH); Jason L. Harris (Loveland, OH)
Assignee: Cilag GmbH International
A61B17/07207A61B1/00009A61B1/000096A61B1/00045A61B1/051A61B1/0661A61B5/0066A61B5/0075A61B5/0261A61B6/5247A61B17/0682A61B17/072A61B17/1114A61B17/1155A61B17/1285A61B17/320092A61B18/1442A61B18/1445A61B34/20A61B34/32A61B34/71A61B90/35A61B90/361A61M1/73A61M1/79B25J9/1697B25J13/006G06K7/10316G06K19/07749G16H10/60G16H40/63G16H40/67G16H50/20G16H70/20H01Q1/22H04L63/1416H04L67/10H04L67/12H04N5/272H04N7/183H05K1/028H05K1/189A61B2017/00022A61B2017/00026A61B2017/0003A61B2017/00039A61B2017/00044A61B2017/00057A61B2017/00061A61B2017/00075A61B2017/00084A61B2017/00097A61B2017/00106A61B2017/0011A61B2017/00115A61B2017/00119A61B2017/00199A61B2017/00203A61B2017/00221A61B2017/00398A61B2017/00402A61B2017/00734A61B2017/00809A61B2017/00818A61B2017/07257A61B2017/07271A61B2017/07278A61B2017/07285A61B2017/1132A61B2017/32007A61B2017/320074A61B2017/320084A61B2017/320095A61B2017/320097A61B2018/00541A61B2018/00589A61B2018/00595A61B2018/00601A61B2018/00607A61B2018/0063A61B2018/00642A61B2018/00684A61B2018/00791A61B2018/00827A61B2018/00875A61B2018/00892A61B2018/00988A61B2018/00994A61B2034/2055A61B2034/2057A61B34/30A61B2034/301A61B2034/305A61B2090/309A61B2217/005A61B2217/007A61B2218/002A61B2218/007A61B2218/008A61M1/80A61M13/003A61M2205/3306A61M2205/3327A61M2205/3331A61M2205/3365A61M2205/3368G05B2219/40174G05B2219/45119
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Quick Facts
Patent No.
US 12,239,320
App. No.
18/378,520
Filed
Oct 10, 2023
Granted
Mar 4, 2025
Kind
B2
Art Unit
2876
USPC
606/41
Abstract

A method implemented by a surgical instrument is disclosed. The surgical instrument includes first and second jaws and a flexible circuit including multiple sensors to optimize performance of a radio frequency (RF) device. The flexible circuit includes at least one therapeutic electrode couplable to a source of RF energy, at least two sensing electrodes, and at least one insulative layer. The insulative layer is positioned between the at least one therapeutic electrode and the at least two sensing electrodes. The method includes contacting tissue positioned between the first and second jaws of the surgical instrument with the at least one therapeutic electrode and at the least two sensing electrodes; sensing signals from the at least two sensing electrodes; and controlling RF energy delivered to the at least one therapeutic electrode based on the sensed signals.

Claims (35)

1. A method implemented by a surgical instrument comprising a first jaw, a second jaw, and a flexible electrode positioned on one of the first and second jaws, the flexible electrode including a therapeutic electrode and a sensing electrode positioned over the therapeutic electrode, the sensing electrode including a base and a plurality of fingers that extend laterally from the base, wherein the plurality of fingers cooperate to define openings between pairs of the fingers and wherein a therapeutic portion of the therapeutic electrode is exposed through each opening, the method comprising:

contacting tissue with the therapeutic electrode and the sensing electrode;

delivering, by the therapeutic portions of the therapeutic electrode, an amount of radio frequency (RF) energy to the tissue;

sensing, via the sensing electrode and in response to delivering the RF energy to the tissue, a parameter associated with the tissue.

2. The method of claim 1 , wherein sensing the parameter associated with the tissue comprises sensing impedance of the tissue positioned between the first and second jaws of the surgical instrument; electrical continuity of the tissue; a temperature transition point in the tissue; or a combination thereof.

3. The method of claim 1 , further comprising, adaptively controlling the RF energy delivered to the at least one therapeutic electrode based on the sensed parameter associated with the tissue.

4. The method of claim 1 , wherein the end effector includes a cutting member configured to transect tissue, the method further comprising creating a distinct marking, by a marking assembly of the surgical instrument, adjacent a transection line defined in the tissue by the cutting member, wherein the distinct marking is distinguishes a tissue treatment application from other tissue treatment applications.

5. The method of claim 1 , wherein each finger of the plurality of fingers of the sensing electrode is a rectangular-shaped finger, and

wherein delivering the amount of RF energy to the tissue comprises delivering, via the therapeutic portions of the therapeutic electrode exposed through the openings defined between the pairs of rectangular-shaped fingers, an amount of RF energy to the tissue.

6. The method of claim 1 , wherein each finger of the plurality of fingers of the sensing electrode is a triangular-shaped finger, and

wherein delivering the amount of RF energy to the tissue comprises delivering, via the therapeutic portions of the therapeutic electrode exposed through the openings defined between the pairs of triangular-shaped fingers, an amount of RF energy to the tissue.

7. The method of claim 1 , wherein the flexible electrode further includes an insulative layer positioned between the therapeutic electrode and the sensing electrode, and

wherein delivering the amount of RF energy to the tissue comprises delivering, by the therapeutic portions of the therapeutic electrode, an amount of radio frequency (RF) energy to the tissue while the sensing electrode is insulated from the therapeutic electrode by the insulative layer.

8. The method of claim 1 , further comprising controlling the amount of RF energy delivered to the tissue by the therapeutic electrode based on the parameter associated with the tissue.

9. A surgical instrument for use in a surgical procedure, the surgical instrument comprising:

an end effector comprising:

a first jaw,

a second jaw movable from an open position to a closed position, and

a flexible electrode position on either the first jaw or the second jaw, the flexible electrode comprising:

a therapeutic electrode, and

a sensing electrode positioned over the therapeutic electrode and including a base and a plurality of fingers that extend laterally from the base, wherein the plurality of fingers cooperate to define openings between pairs of the fingers and wherein a therapeutic portion of the therapeutic electrode is exposed through each opening; and

a control circuit configured to:

deliver, by the therapeutic portions of the therapeutic electrode, an amount of radio frequency (RF) energy to tissue positioned between the first and second jaws, and

sense, by the sensing electrode and in response to the delivery of the RF energy to the tissue, a parameter associated with tissue positioned between the first and second jaws of the surgical instrument.

10. The surgical instrument of claim 9 , wherein the parameters comprises an impedance of the tissue positioned between the first and second jaws of the surgical instrument; an electrical continuity of the tissue; a temperature transition point in the tissue; or a combination thereof.

11. The surgical instrument of claim 9 , wherein each finger of the plurality of fingers of the sensing electrode has a rectangular shape.

12. The surgical instrument of claim 11 , wherein each therapeutic portion of the therapeutic electrode has a rectangular shape.

13. The surgical instrument of claim 12 , wherein each therapeutic portion has a surface area that is greater than a surface area of each finger.

14. The surgical instrument of claim 9 , wherein each finger of the plurality of fingers has a triangular shape.

15. The surgical instrument of claim 9 , further comprising an insulative layer positioned between the therapeutic electrode and the sensing electrode.

16. The surgical instrument of claim 15 , wherein the insulative layer an insulative base and a plurality of insulative fingers that extend laterally from the insulative base.

17. The surgical instrument of claim 16 , wherein each insulative finger of the insulative layer has a rectangular shape.

18. The surgical instrument of claim 17 , wherein each insulative finger of the insulative layer is aligned with and supports a corresponding finger of the sensing electrode.

19. The surgical instrument of claim 18 , wherein each insulative finger of the plurality of insulative fingers has a width that is greater than each finger of the plurality of figures of the sensing electrode.

20. The surgical instrument of claim 15 , further comprising another insulative layer positioned under the therapeutic electrode.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2024
From: YATES, DAVID C.; SHELTON, FREDERICK E., IV; HARRIS, JASON L.
To: ETHICON LLC
Reel/Frame 068227/0031 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2024
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 068518/0410 →
Continuity (62)
Continuation 17825754 · May 26, 2022
Continuation 16209427 · Dec 4, 2018
Provisional Application 62773742 · Nov 30, 2018
Provisional Application 62773728 · Nov 30, 2018
Provisional Application 62773741 · Nov 30, 2018
Provisional Application 62773778 · Nov 30, 2018
Provisional Application 62750529 · Oct 25, 2018
Provisional Application 62750539 · Oct 25, 2018
Provisional Application 62750555 · Oct 25, 2018
Provisional Application 62729191 · Sep 10, 2018
Provisional Application 62729184 · Sep 10, 2018
Provisional Application 62729195 · Sep 10, 2018
Provisional Application 62729182 · Sep 10, 2018
Provisional Application 62729176 · Sep 10, 2018
Provisional Application 62729186 · Sep 10, 2018
Provisional Application 62729177 · Sep 10, 2018
Provisional Application 62729185 · Sep 10, 2018
Provisional Application 62729183 · Sep 10, 2018
Provisional Application 62721999 · Aug 23, 2018
Provisional Application 62721995 · Aug 23, 2018
Provisional Application 62721994 · Aug 23, 2018
Provisional Application 62721996 · Aug 23, 2018
Provisional Application 62721998 · Aug 23, 2018
Provisional Application 62692748 · Jun 30, 2018
Provisional Application 62692768 · Jun 30, 2018
Provisional Application 62692747 · Jun 30, 2018
Provisional Application 62691257 · Jun 28, 2018
Provisional Application 62691230 · Jun 28, 2018
Provisional Application 62691228 · Jun 28, 2018
Provisional Application 62691251 · Jun 28, 2018
Provisional Application 62691219 · Jun 28, 2018
Provisional Application 62691262 · Jun 28, 2018
Provisional Application 62691227 · Jun 28, 2018
Provisional Application 62665139 · May 1, 2018
Provisional Application 62665134 · May 1, 2018
Provisional Application 62665192 · May 1, 2018
Provisional Application 62665177 · May 1, 2018
Provisional Application 62665128 · May 1, 2018
Provisional Application 62665129 · May 1, 2018
Provisional Application 62659900 · Apr 19, 2018
Provisional Application 62650898 · Mar 30, 2018
Provisional Application 62650882 · Mar 30, 2018
Provisional Application 62650887 · Mar 30, 2018
Provisional Application 62650877 · Mar 30, 2018
Provisional Application 62649315 · Mar 28, 2018
Provisional Application 62649323 · Mar 28, 2018
Provisional Application 62649302 · Mar 28, 2018
Provisional Application 62649313 · Mar 28, 2018
Provisional Application 62649310 · Mar 28, 2018
Provisional Application 62649333 · Mar 28, 2018
Provisional Application 62649320 · Mar 28, 2018
Provisional Application 62649296 · Mar 28, 2018
Provisional Application 62649291 · Mar 28, 2018
Provisional Application 62649327 · Mar 28, 2018
Provisional Application 62649300 · Mar 28, 2018
Provisional Application 62649294 · Mar 28, 2018
Provisional Application 62649307 · Mar 28, 2018
Provisional Application 62649309 · Mar 28, 2018
Provisional Application 62611339 · Dec 28, 2017
Provisional Application 62611340 · Dec 28, 2017
Provisional Application 62611341 · Dec 28, 2017
Related Publication 20240032918A1 · Feb 1, 2024
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