IP Library Granted Patent US 12,427,747
Granted Patent B2
US 12,427,747 · App. 18/378,980 · Granted Sep 30, 2025

Hybrid pillow

Inventors: Brian M. Manuszak (Thomasville, NC); Robbie Hanson (Greensboro, NC); James A. Beamon (Jamestown, NC); Allen M. Platek (Jamestown, NC); Kevin Tar (Summerfield, NC)
Assignee: SEALY TECHNOLOGY LLC
B32B5/245A47G9/10B32B3/04B32B3/18B32B3/266B32B5/028B32B5/18A47G2009/1018B32B2266/0207B32B2266/0278
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Quick Facts
Patent No.
US 12,427,747
App. No.
18/378,980
Granted
Sep 30, 2025
Kind
B2
Abstract

A hybrid pillow includes a first coil panel and a second coil panel which are joined along peripheral edges to form an inner shell defining a gap therebetween. The first coil panel is formed of a plurality of coil springs, an upper fabric layer, and a lower fabric layer, with the upper fabric layer and the lower fabric layer joined between the plurality of coil springs and along peripheral edges of the first coil panel. The second coil panel is formed of a second plurality of coil springs, a second upper fabric layer, and a second lower fabric layer, with the second upper fabric layer and the second lower fabric layer joined between the plurality of coil springs and along peripheral edges of the second coil panel. A support material disposed in the gap of the inner shell, and one or more additional layers disposed about the inner shell.

Claims (31)

1. A hybrid pillow, comprising:

a first coil panel formed of a plurality of coil springs, an upper fabric layer, and a lower fabric layer, the upper fabric layer and the lower fabric layer joined between the plurality of coil springs and along peripheral edges of the first coil panel;

a second coil panel formed of a second plurality of coil springs, a second upper fabric layer, and a second lower fabric layer, the second upper fabric layer and the second lower fabric layer joined between the plurality of coil springs and along peripheral edges of the second coil panel;

the first coil panel and the second coil panel joined along the peripheral edges to form an inner shell defining a gap therebetween, the first coil panel and/or the second coil panel configured to be preloaded a desired amount to tune a firmness of the first coil panel and/or the second coil panel; and

an insulator layer extending along an outside surface of the first coil panel, an outside surface of the second coil panel, or outside surfaces of each of the first coil panel and the second coil panel.

2. The hybrid pillow of claim 1 , further comprising a support material disposed in the gap of the inner shell.

3. The hybrid pillow of claim 1 , further comprising one or more additional layers disposed about the inner shell.

4. The hybrid pillow of claim 1 , wherein the one or more additional layers includes:

an outer shell formed of a first shell material positioned by an outer side of the first coil panel and a second shell material positioned by an outer side of the second coil panel, the first shell material and the second shell material joined along a periphery of the outer shell and enclosing the inner shell; and

a cover disposed about the outer shell.

5. The hybrid pillow of claim 1 , wherein the first coil panel and/or the second coil panel are joined to the insulating layer by a length of cord.

6. The hybrid pillow of claim 1 , wherein the length of cord is adjustable to increase or decrease the firmness of the first coil panel and/or the second coil panel.

7. The hybrid pillow of claim 1 , wherein the insulator layer is formed of fiber material, a foam material, or a combination thereof.

8. The hybrid pillow of claim 1 , wherein the insulator layer includes a netting material.

9. The hybrid pillow of claim 1 , wherein the first shell material and the second shell material are formed of foam.

10. The hybrid pillow of claim 4 , wherein the first shell material and the second shell material include down.

11. The hybrid pillow of claim 10 , wherein the first shell material and the second shell material further include a down-proof material.

12. The hybrid pillow of claim 2 , wherein the support material is a foam plate.

13. The hybrid pillow of claim 12 , wherein the support material is formed of polyurethane foam or latex foam.

14. The hybrid pillow of claim 13 , wherein the polyurethane foam is a viscoelastic foam.

15. The hybrid pillow of claim 12 , wherein the foam plate defines a plurality of apertures.

16. The hybrid pillow of claim 2 , wherein the support material includes a netting material filled with chipped cushion material.

17. The hybrid pillow of claim 1 , wherein at least one of the first upper fabric layer, the second upper fabric layer, the first lower fabric layer, and the second lower fabric layer defines a plurality of apertures.

18. The hybrid pillow of claim 1 , wherein at least one of the first coil panel and the second coil panel includes a first portion of the plurality of coil springs with a first spring constant, and a second portion of the plurality of coil springs with a second spring constant that is different than the first spring constant.

19. The hybrid pillow of claim 1 , wherein at least one of the first shell material and the second shell material is covered by a netting material.

20. A hybrid pillow, comprising:

a first coil panel formed of a plurality of coil springs, an upper fabric layer, and a lower fabric layer, the upper fabric layer and the lower fabric layer joined between the plurality of coil springs and along peripheral edges of the first panel, wherein the upper and lower fabric layers define a plurality of apertures;

a second coil panel formed of a second plurality of coil springs, a second upper fabric layer, and a second lower fabric layer, the second upper fabric layer and the second lower fabric layer joined between the second plurality of coil springs and along peripheral edges of the second panel, wherein the second upper and second lower fabric layers define a plurality of apertures;

the first coil panel and the second coil panel joined along the peripheral edges and defining a gap therebetween, and the first coil panel and/or the second coil panel configured to be preloaded a desired amount to tune a firmness of the first coil panel and/or the second coil panel;

a support material formed of polyurethane or latex disposed in the gap between the first panel and the second panel; and

an insulator layer extending along an outside surface of the first coil panel, an outside surface of the second coil panel, or outside surfaces of each of the first coil panel and the second coil panel.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE EXECUTION DATE PREVIOUSLY RECORDED ON REEL 70729 FRAME 952. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Feb 25, 2026
From: SEALY TECHNOLOGY LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 075097/0112 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 30, 2025
From: BEAMON, JAMES A.; MANUSZAK, BRIAN M.; PLATEK, ALLEN M.; HANSON, ROBBIE
To: SEALY TECHNOLOGY LLC
Reel/Frame 071264/0799 →
SECURITY INTEREST Recorded Apr 3, 2025
From: SEALY TECHNOLOGY LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 070729/0952 →
Continuity (3)
Continuation In Part 17849082 · Jun 24, 2022
Provisional Application 63214505 · Jun 24, 2021
Related Publication 20240034024A1 · Feb 1, 2024
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