IP Library Granted Patent US 12,433,590
Granted Patent B2
US 12,433,590 · App. 18/381,039 · Granted Oct 7, 2025

Stapling system for use with wire staples and stamped staples

Inventors: Frederick E. Shelton, IV (Hillsboro, OH); Jason L. Harris (Lebanon, OH); Gregory J. Bakos (Mason, OH)
Assignee: CILAG GMBH INTERNATIONAL
A61B17/07207A61B17/064A61B17/0644A61B17/068A61B17/072A61B17/105A61B2017/00398A61B2017/0645A61B2017/07214A61B2017/07228A61B2017/07235A61B2017/07257A61B2017/07264A61B2017/07271A61B2017/07278A61B2017/07285
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Quick Facts
Patent No.
US 12,433,590
App. No.
18/381,039
Filed
Oct 17, 2023
Granted
Oct 7, 2025
Kind
B2
Art Unit
3731
USPC
227/176.1
Abstract

A staple cartridge system is disclosed which can be interchangeably used with a staple cartridge comprising wire staples and a staple cartridge comprising stamped staples.

Claims (42)

1. A surgical stapling system, comprising:

an end effector movable between an open configuration and a closed configuration, the end effector comprising:

a frame; and

an anvil extending distally from the frame, wherein the anvil comprises a longitudinal row of forming pockets, wherein each forming pocket comprises a proximal forming cup and a distal forming cup; and

a first staple cartridge assembly attachable to the end effector, comprising:

a first cartridge body comprising a first deck and a first longitudinal row of first staple cavities formed in the first deck, wherein each first staple cavity has an opening on the first deck; and

a plurality of first staples removably stored in the first staple cavities, wherein each first staple is comprised of a bent wire, and wherein each opening of the first staple cavities is located on the first deck such that each first staple is aligned with a corresponding forming pocket of the anvil when the end effector is in the closed configuration; and

a second staple cartridge assembly attachable to the end effector in lieu of the first staple cartridge assembly, wherein the second staple cartridge assembly, comprises:

a second cartridge body comprising a second deck and a second longitudinal row of second staple cavities formed in the second deck, wherein each second staple cavity has an opening on second deck that has a shape different from a shape of each opening of the first staple cavities; and

a plurality of second staples removably stored in the second staple cavities, wherein each second staple is formed from flat stock, and wherein each opening of the second staple cavities is located on the second deck such that each second staple is aligned with a corresponding forming pocket of the anvil when said end effector is in said closed configuration such that each forming pocket of the anvil (i) is aligned with a corresponding first staple when first staple cartridge assembly attached to the end effector and the end effector is in the closed configuration and (ii) is aligned with a corresponding second staple when the second staple cartridge assembly is attached to the end effector and the end effector is in the closed configuration, wherein each second staple comprises a proximal leg formed by a proximal forming cup and a distal leg formed by a distal forming cup.

2. The surgical stapling system of claim 1 , wherein each first staple comprises a proximal leg formed by a proximal forming cup and a distal leg formed by a distal forming cup.

3. The surgical stapling system of claim 1 , wherein the end effector further comprises a jaw configured to receive:

the first staple cartridge assembly; and

the second staple cartridge assembly in lieu of said first staple cartridge assembly.

4. The surgical stapling system of claim 3 , wherein the jaw is rotatable relative to the anvil to place said end effector in the closed configuration.

5. The surgical stapling system of claim 3 , wherein the anvil is rotatable relative to the jaw to place said end effector in the closed configuration.

6. The surgical stapling system of claim 1 , wherein the first staple cartridge assembly comprises a first jaw attachable to the frame, and wherein the second cartridge assembly comprises a second jaw attachable to the frame.

7. The surgical stapling system of claim 6 , wherein the anvil is rotatable relative to the frame to place the end effector in the closed configuration.

8. The surgical stapling system of claim 6 , wherein the first jaw is rotatable relative to the frame to place said end effector in the closed configuration when the first jaw is attached to the frame, and wherein the second jaw is rotatable relative to the frame to place the end effector in the closed configuration when the second jaw is attached to the frame.

9. A surgical stapling system, comprising:

an end effector movable between an open configuration and a closed configuration, the end effector comprising:

a cartridge jaw, and

an anvil opposite the cartridge jaw;

a first staple cartridge assembly configured to be received in the cartridge jaw of the end effector, the first staple cartridge comprising a first cartridge body having a first deck and a plurality of first staple cavities formed in the first deck, wherein each first staple cavity has an opening on the first deck, wherein the first cartridge body further includes a plurality of first projections extending upwardly from the first deck with each first projection surrounding the opening of a corresponding first staple cavity;

a second staple cartridge assembly configured to be received in the cartridge jaw of the end effector in lieu of the first staple cartridge assembly, the second staple cartridge comprising a second cartridge body having a second deck and a plurality of second staple cavities formed in the second deck, wherein each second staple cavity has an opening on the second deck, wherein the second cartridge body further includes a plurality of second projections extending upwardly from the second deck with each second projection surrounding the opening of a corresponding second staple cavity; and

a plurality of second staples removably stored in the second staple cavities, wherein each second staple is formed from flat stock and includes a proximal leg, a distal leg, and an inseparable driver portion connecting the proximal leg to the distal leg;

wherein each of the plurality of second projections has a shape different from a shape of each of the plurality of first projections; and

wherein a portion of the inseparable driver portion of each of the second staples is pushed past the plurality of second projections when the second staples are ejected from the second staple cartridge assembly.

10. The surgical stapling system of claim 9 , further comprising a plurality of first staples removably stored in the first staple cavities, wherein each first staple is comprised of a bent wire and includes a proximal leg and distal leg,

wherein the plurality of first projections is configured to guide the proximal and distal legs of the first staples when the first staples are ejected from the first staple cartridge assembly.

11. The surgical stapling system of claim 10 , wherein a tip of the proximal leg and a tip of the distal leg of each first staple extends above the first deck, wherein the plurality of first projections extend upwardly from the first deck a distance greater than the tips of the proximal leg and distal leg of each first staple.

12. The surgical stapling system of claim 10 ,

wherein the plurality of second projections is configured to guide the proximal and distal legs of the second staples when the second staples are ejected from the second staple cartridge assembly.

13. The surgical stapling system of claim 12 , wherein a tip of the proximal leg and a tip of the distal leg of each second staple extends above the second deck, wherein the plurality of second projections extend upwardly from the second deck a distance greater than the tips of the proximal leg and distal leg of each second staple.

14. The surgical stapling system of claim 12 , wherein the anvil comprises a plurality of forming pockets,

wherein each opening of the first staple cavities is located on the first deck such that each first staple is aligned with a corresponding forming pocket of the anvil when the end effector is in the closed configuration, and

wherein each opening of the second staple cavities is located on the second deck such that each second staple is aligned with a corresponding forming pocket of the anvil when said end effector is in said closed configuration such that each forming pocket of the anvil (i) is aligned with a corresponding first staple when first staple cartridge assembly attached to the end effector and the end effector is in the closed configuration and (ii) is aligned with a corresponding second staple when the second staple cartridge assembly is attached to the end effector and the end effector is in the closed configuration.

15. The surgical stapling system of claim 14 , wherein each forming pocket comprises a proximal forming cup and a distal forming cup.

16. The surgical stapling system of claim 15 , wherein each proximal forming cup is configured to form the proximal leg of a corresponding first staple when the first staple cartridge assembly is received in the cartridge jaw and is configured to form the proximal leg of a corresponding second staple when the second staple cartridge assembly is received in the cartridge jaw, and

wherein each distal forming cup is configured to form the distal leg of the corresponding first staple when the first staple cartridge assembly is received in the cartridge jaw and is configured to form the distal leg of the corresponding second staple when the second staple cartridge assembly is received in the cartridge jaw.

17. The surgical stapling system of claim 9 , wherein the cartridge jaw is rotatable relative to the anvil to place the end effector in the closed configuration.

18. The surgical stapling system of claim 9 , wherein the anvil is rotatable relative to the cartridge jaw to place the end effector in the closed configuration.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2024
From: SHELTON, FREDERICK E., IV; HARRIS, JASON L.; BAKOS, GREGORY J.
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 068219/0970 →
CHANGE OF NAME Recorded Aug 8, 2024
From: ETHICON ENDO-SURGERY, LLC
To: ETHICON LLC
Reel/Frame 068220/0040 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2024
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 068512/0716 →
Continuity (3)
Continuation 16916893 · Jun 30, 2020
Continuation 15191807 · Jun 24, 2016
Related Publication 20240041454A1 · Feb 8, 2024
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