IP Library Granted Patent US 12,327,834
Granted Patent B2
US 12,327,834 · App. 18/382,150 · Granted Jun 10, 2025

Cathode and cathode materials for lithium sulfur batteries

Inventors: Pu Zhang (Ann Arbor, MI); Michael Wixom (Ann Arbor, MI); Qingliu Wu (Ann Arbor, MI)
Assignee: Navitas Systems, LLC
H01M10/052H01M4/0402H01M4/13H01M4/134H01M4/38H01M4/5815H01M4/624H01M4/663H01M4/808H01M2004/027H01M2004/028H01M4/625
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Quick Facts
Patent No.
US 12,327,834
App. No.
18/382,150
Granted
Jun 10, 2025
Kind
B2
Abstract

Provided are electrode active materials with a porous structure and including a metal, that when loaded with sulfur serve as electrochemically superior cathode active materials. The metal structures are optionally used on their own, are coated with another material, or coats another porous structure such as a porous carbon structure that allows for excellent retention of both sulfur and polysulfides, are conductive themselves, and show long term stability and excellent cycle life.

Claims (10)

1. An electrode comprising:

an electrically conductive porous particle forming an electrochemically active material, said electrically conductive porous particle comprising a metal nitride or metal oxynitride comprising a structure formed by heating the metal under anhydrous NH 3 gas flow, said structure infiltrated with sulfur such that the sulfur is encapsulated into pores of the electrically conductive porous particle, wherein the metal in said metal nitride or metal oxynitride comprises a transition metal, wherein said metal nitride or metal oxynitride is electrically conductive.

2. The electrode of claim 1 further comprising a binder wherein said binder comprises polytetrafluoroethylene, polyvinylidene difluoride, latex binder, carboxymethylcellulose, poly (acrylic acid), polyvinyl alcohol, or combinations thereof.

3. The electrode of claim 1 further comprising one or more electrically conductive fillers.

4. The electrode of claim 3 , wherein said electrically conductive filler comprises carbon.

5. The electrode of claim 4 , wherein said carbon is carbon black, carbon nanotube, carbon nanofiber, synthetic graphite including expanded graphite, graphite nanosheet, graphite nanoplatelet, graphene sheet, non-synthetic graphite (including natural graphite and coke), graphitized carbon nano-fiber, or combinations thereof.

6. The electrode of claim 1 , wherein said metal nitride or metal oxynitride mixes with porous carbon.

7. The electrode of claim 6 , wherein said metal nitride or metal oxynitride coats a surface of said porous carbon.

8. The electrode of claim 1 , wherein said metal is selected from the group consisting of Ti, Cr, Fe, Mo, W, Co, Nb, Ni, and combinations thereof.

9. The electrode of claim 8 , wherein said metal is selected from the group consisting of Ti.

Assignments (2)
SECURITY INTEREST Recorded Aug 13, 2026
From: EAST PENN MANUFACTURING CO.; NAVITAS SYSTEMS, LLC
To: BANK OF AMERICA, N.A. AS AGENT
Reel/Frame 075650/0788 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 1, 2024
From: ZHANG, PU; WIXOM, MICHAEL; WU, QINGLIU
To: NAVITAS SYSTEMS, LLC
Reel/Frame 066622/0169 →
Continuity (5)
Continuation 17360687 · Jun 28, 2021
Continuation 15756384
Provisional Application 62278682 · Jan 14, 2016
Provisional Application 62213777 · Sep 3, 2015
Related Publication 20240055648A1 · Feb 15, 2024
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