IP Library › Granted Patent US 12,393,208
Granted Patent B2
US 12,393,208 · App. 18/382,462 · Granted Aug 19, 2025

Backtracking method for solar tracker installation

Inventors: Sarah Elisabeth Potter (Avondale, AZ); Matt Kesler (Phoenix, AZ); Lepolve Varpilah (Queen Creek, AZ)
Assignee: OMCO SOLOR, LLC
G05D3/105G06T7/70H02S20/32G06T2207/10032
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Quick Facts
Patent No.
US 12,393,208
App. No.
18/382,462
Granted
Aug 19, 2025
Kind
B2
Abstract

A method of backtracking for a solar tracker installation utilizing a backtracking algorithm to calculate angles of inclination values for the tables of each of the solar tracker assemblies in the solar tracker installation during a backtracking period including morning backtracking period and evening backtracking period periods wherein the calculated table angles of inclination values mitigate undesirable shading of photovoltaic modules of a solar tracker assembly by adjacent row solar tracker assemblies during morning and evening backtracking periods that would otherwise occur with a normal solar tracking mode. Ends of the torque tube beam of each solar tracker assembly are imaged to provide three dimensional coordinates associated with the torque tube beam ends. Vertical position data is input to the backtracking algorithm, taking into account vertical differences of adjacent solar tracker assemblies in calculating table angles of inclination values for each of the solar tracker assemblies during the backtracking period.

Claims (42)

1. A method of backtracking utilizing a backtracking algorithm to calculate angle of inclination positions for a first table of a first solar tracker assembly and angle of inclination positions for a second table of a second solar tracker assembly, the first and second solar tracker assemblies being adjacent row solar tracker assemblies within a solar tracker installation, to mitigate shading of a first set of photovoltaic modules of the first table of the first solar tracker assembly by a second set of photovoltaic modules of the second table of the second solar tracker assembly, the steps of the method comprising:

a) imaging at least one selected element of the first solar tracker assembly and utilizing images of the at least one selected element to determine three dimensional coordinates associated with the first solar tracker assembly;

b) imaging at least one selected element of the second solar tracker assembly and utilizing images of the at least one selected element to determine three dimensional coordinates associated with the second solar tracker assembly;

c) inputting to the backtracking algorithm: 1) the three dimensional coordinates associated with the first solar tracker assembly; 2) the three dimensional coordinates associated with the second solar tracker assembly; 3) a chord value for the first set of photovoltaic modules of the first table of the first solar tracker assembly and a chord value for the second set of photovoltaic modules of the second table of the second solar tracker assembly; 4) an angle of inclination range for the first table and an angle of inclination range for the second table; and 5) sun position data;

d) the backtracking algorithm calculating first angle of inclination values for the first table of the first solar tracker assembly and calculating second angle of inclination values for the second table of the second solar tracker assembly; and

e) pivoting first table of the first solar tracker assembly in accordance with the first angle of inclination values and pivoting the second table of the second solar tracker assembly in accordance with the second angle of inclination values.

2. The method of claim 1 wherein the step of part (a) of determining the three dimensional coordinates associated with the first solar tracker assembly includes the substep of determining three dimensional coordinates of first and second ends of the torque tube beam of the first table of the first solar tracker assembly and wherein the step of part (b) of determining the three dimensional coordinates associated with the second solar tracker assembly includes the substep of determining three dimensional coordinates of first and second ends of the torque tube beam of the second table of the second solar tracker assembly.

3. The method of claim 2 wherein a numerical average of the three dimensional coordinates of the first and second ends of the torque tube beam of the first table of the first solar tracker assembly is the three dimensional coordinates associated with the first solar tracker assembly and a numerical average of the three dimensional coordinates of the first and second ends of the torque tube beam of the second table of the second solar tracker assembly is the three dimensional coordinates associated with the second solar tracker assembly.

4. The method of claim 1 wherein a drone images the at least one selected element of the first solar tracker assembly and images the at least one selected element of the second solar second solar tracker assembly.

5. The method of claim 1 wherein the step of part (d) includes the substep of the backtracking algorithm determining a horizontal distance between facing edge surfaces of the first set of photovoltaic modules of the first table of the first solar tracker assembly and the second set of photovoltaic modules of the second table of the second solar tracker assembly when the first and second set of photovoltaic modules are in a horizontal position.

6. The method of claim 1 wherein the step of part (d) includes of the substep of the backtracking algorithm calculating first angle of inclination values for the first table of the first solar tracker assembly and calculating second angle of inclination values for the second table of the second solar tracker assembly such that a width of a light stripe from sunlight passing between facing edge surfaces of the first set of photovoltaic modules of the first table of the first solar tracker assembly and the second set of photovoltaic modules of the second table of the second solar tracker assembly and projected onto ground would be within a light stripe width target range.

7. The method of claim 1 wherein a duration of time during which the first table of the first solar tracker assembly is pivoted in accordance with the first angle of inclination values and the second table of the second solar tracker assembly is pivoted in accordance with the second angle of inclination values is referred to as a backtracking period and the backtracking period includes a morning backtracking period and an evening backtracking period.

8. The method of claim 2 wherein the step of part (e) of claim 1 includes of the substep of the backtracking algorithm calculating an average vertical distance between the respective torque tube beams of the first and second tables of the first and second tracker assemblies utilizing the coordinates of the first and second ends of the torque tube beam of the first table of the first solar tracker assembly and the coordinates of the first and second ends of the torque tube beam of the second table of the second solar tracker assembly.

9. The method of claim 2 wherein the step of part (a) of determining the three dimensional coordinates of the first and second ends of the torque tube beam of the first table of the first solar tracker assembly includes the substep of determining three dimensional coordinates of first and second end caps affixed to the first and second ends of the torque tube beam of the first table of the first solar tracker assembly and wherein the step of part (b) of determining the three dimensional coordinates of the first and second ends of the torque tube beam of the second table of the second solar tracker assembly includes the substep of determining three dimensional coordinates of first and second end caps affixed to the first and second ends of the torque tube beam of the second table of the second solar tracker assembly.

10. The method of claim 9 wherein the first and second end caps attached to the torque tube beam of the first table of the first solar tracker assembly include machine readable indicia identifying the first solar tracker assembly and the first and second end caps attached to the torque tube beam of the second table of the second solar tracker assembly include machine readable indicia identifying the second solar tracker assembly.

11. A method of backtracking utilizing a backtracking algorithm to calculate angle of inclination positions for a first table of a first solar tracker assembly and angle of inclination positions for a second table of a second solar tracker, the first and second solar tracker assemblies being adjacent row solar tracker assemblies within a solar tracker installation, the first table of the first solar tracker assembly including a first set of photovoltaic modules and the second table of the second solar tracker assembly including a second set of photovoltaic modules, the steps of the method comprising:

a) imaging at least one selected element of the first solar tracker assembly and utilizing images of the at least one selected element to determine three dimensional coordinates associated with the first solar tracker assembly;

b) imaging at least one selected element of the second solar tracker assembly and utilizing images of the at least one selected element to determine three dimensional coordinates associated with the second solar tracker assembly;

c) inputting to the backtracking algorithm: 1) the three dimensional coordinates associated with the first solar tracker assembly; 2) the three dimensional coordinates associated with the second solar tracker assembly; 3) a chord value for the first set of photovoltaic modules of the first table of the first solar tracker assembly and a chord value for the second set of photovoltaic modules of the second table of the second solar tracker assembly; and 4) sun position data;

d) the backtracking algorithm calculating first angle of inclination values for the first table of the first solar tracker assembly and calculating second angle of inclination values for the second table of the second solar tracker assembly; and

e) pivoting first table of the first solar tracker assembly in accordance with the first angle of inclination values and pivoting the second table of the second solar tracker assembly in accordance with the second angle of inclination values.

12. The method of claim 11 wherein, in part (c), an angle of inclination range for the first table and an angle of inclination range for the second table are input to the backtracking algorithm.

13. The method of claim 11 wherein the step of part (a) of determining the three dimensional coordinates associated with the first solar tracker assembly includes the substep of determining three dimensional coordinates of first and second ends of the torque tube beam of the first table of the first solar tracker assembly and wherein the step of part (b) of determining the three dimensional coordinates associated with the second solar tracker assembly includes the substep of determining three dimensional coordinates of first and second ends of the torque tube beam of the second table of the second solar tracker assembly and further wherein a numerical average of the three dimensional coordinates of the first and second ends of the torque tube beam of the first table of the first solar tracker assembly is the three dimensional coordinates associated with the first solar tracker assembly and a numerical average of the three dimensional coordinates of the first and second ends of the torque tube beam of the second table of the second solar tracker assembly is the three dimensional coordinates associated with the second solar tracker assembly.

14. The method of claim 11 wherein a drone images the at least one selected element of the first solar tracker assembly and images the at least one selected element of the second solar second solar tracker assembly.

15. The method of claim 11 wherein the step of part (d) includes the substep of the backtracking algorithm determining a horizontal distance between facing edge surfaces of the first set of photovoltaic modules of the first table of the first solar tracker assembly and the second set of photovoltaic modules of the second table of the second solar tracker assembly when the first and second set of photovoltaic modules are in a horizontal position.

16. The method of claim 13 wherein the step of part (e) includes of the substep of the backtracking algorithm calculating an average vertical distance between the respective torque tube beams of the first and second tables of the first and second tracker assemblies utilizing the coordinates of the first and second ends of the torque tube beam of the first table of the first solar tracker assembly and the coordinates of the first and second ends of the torque tube beam of the second table of the second solar tracker assembly.

17. The method of claim 13 wherein the step of part (a) of determining the three dimensional coordinates of the first and second ends of the torque tube beam of the first table of the first solar tracker assembly includes the substep of determining three dimensional coordinates of first and second end caps affixed to the first and second ends of the torque tube beam of the first table of the first solar tracker assembly and wherein the step of part (b) of determining the three dimensional coordinates of the first and second ends of the torque tube beam of the second table of the second solar tracker assembly includes the substep of determining three dimensional coordinates of first and second end caps affixed to the first and second ends of the torque tube beam of the second table of the second solar tracker assembly and further wherein the first and second end caps attached to the torque tube beam of the first table of the first solar tracker assembly include machine readable indicia identifying the first solar tracker assembly and the first and second end caps attached to the torque tube beam of the second table of the second solar tracker assembly include machine readable indicia identifying the second solar tracker assembly.

18. A method of backtracking utilizing a backtracking algorithm to calculate angle of inclination positions for a first table of a first solar tracker assembly and angle of inclination positions for a second table of a second solar tracker, the first and second solar tracker assemblies being adjacent row solar tracker assemblies within a solar tracker installation, the first table of the first solar tracker assembly including a first set of photovoltaic modules and the second table of the second solar tracker assembly including a second set of photovoltaic modules, the steps of the method comprising:

a) imaging at least one element of the first solar tracker assembly and utilizing the imaging to determine coordinates associated with the first solar tracker assembly;

b) imaging at least one element of the second solar tracker assembly and utilizing the imaging to determine coordinates associated with the second solar tracker assembly;

c) inputting to the backtracking algorithm: 1) the coordinates associated with the first solar tracker assembly; 2) the coordinates associated with the second solar tracker assembly; 3) a chord value for the first set of photovoltaic modules of the first table of the first solar tracker assembly and a chord value for the second set of photovoltaic modules of the second table of the second solar tracker assembly; and 4) sun position data;

d) the backtracking algorithm calculating first angle of inclination values for the first table of the first solar tracker assembly and calculating second angle of inclination values for the second table of the second solar tracker assembly; and

c) pivoting first table of the first solar tracker assembly in accordance with the first angle of inclination values and pivoting the second table of the second solar tracker assembly in accordance with the second angle of inclination values.

19. The method of claim 18 wherein, in part (a), the coordinates associated with the first solar tracker assembly are three dimensional coordinates and, in part (b), the coordinates associated with the second solar tracker assembly are three dimensional coordinates.

20. The method of claim 18 wherein, in part (c), an angle of inclination range for the first table and an angle of inclination range for the second table are input to the backtracking algorithm.

21. The method of claim 19 wherein the step of part (a) of determining the three dimensional coordinates associated with the first solar tracker assembly includes the substep of determining three dimensional coordinates of first and second ends of the torque tube beam of the first table of the first solar tracker assembly and wherein the step of part (b) of determining the three dimensional coordinates associated with the second solar tracker assembly includes the substep of determining three dimensional coordinates of first and second ends of the torque tube beam of the second table of the second solar tracker assembly.

22. The method of claim 21 wherein a numerical average of the three dimensional coordinates of the first and second ends of the torque tube beam of the first table of the first solar tracker assembly is the three dimensional coordinates associated with the first solar tracker assembly and a numerical average of the three dimensional coordinates of the first and second ends of the torque tube beam of the second table of the second solar tracker assembly is the three dimensional coordinates associated with the second solar tracker assembly.

23. The method of claim 18 wherein a drone images the at least one element of the first solar tracker assembly and images the at least one element of the second solar second solar tracker assembly.

24. The method of claim 18 wherein the step of part (d) includes the substep of the backtracking algorithm determining a horizontal distance between facing edge surfaces of the first set of photovoltaic modules of the first table of the first solar tracker assembly and the second set of photovoltaic modules of the second table of the second solar tracker assembly when the first and second set of photovoltaic modules are in a horizontal position.

25. The method of claim 21 wherein the step of part (e) includes of the substep of the backtracking algorithm calculating an average vertical distance between the respective torque tube beams of the first and second tables of the first and second tracker assemblies utilizing the coordinates of the first and second ends of the torque tube beam of the first table of the first solar tracker assembly and the coordinates of the first and second ends of the torque tube beam of the second table of the second solar tracker assembly.

26. The method of claim 21 wherein the step of part (a) of determining the three dimensional coordinates of the first and second ends of the torque tube beam of the first table of the first solar tracker assembly includes the substep of determining three dimensional coordinates of first and second end caps affixed to the first and second ends of the torque tube beam of the first table of the first solar tracker assembly and wherein the step of part (b) of determining the three dimensional coordinates of the first and second ends of the torque tube beam of the second table of the second solar tracker assembly includes the substep of determining three dimensional coordinates of first and second end caps affixed to the first and second ends of the torque tube beam of the second table of the second solar tracker assembly.

27. The method of claim 26 wherein the first and second end caps attached to the torque tube beam of the first table of the first solar tracker assembly include machine readable indicia identifying the first solar tracker assembly and the first and second end caps attached to the torque tube beam of the second table of the second solar tracker assembly include machine readable indicia identifying the second solar tracker assembly.

Assignments (2)
SECURITY INTEREST Recorded Feb 20, 2026
From: OMCO SOLAR, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 073853/0876 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2025
From: POTTER, SARAH ELISABETH; KESLER, MATT; VARPILAH, LEPOLVE
To: OMCO SOLAR, LLC
Reel/Frame 071749/0358 →
Continuity (3)
Provisional Application 63417914 · Oct 20, 2022
Related Publication 20240134398A1 · Apr 25, 2024
Related Publication 20240231396A9 · Jul 11, 2024
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