IP Library Granted Patent US 12,586,759
Granted Patent B2
US 12,586,759 · App. 18/390,694 · Granted Mar 24, 2026

Pulsed RF plasma generator with high dynamic range

Inventors: Ky Luu (Victor, NY); Jonathan Smyka (Rochester, NY); Aaron Radomski (Conesus, NY)
Assignee: MKS Inc.
H01J37/32146H01J37/32183H01J2237/3343
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Quick Facts
Patent No.
US 12,586,759
App. No.
18/390,694
Granted
Mar 24, 2026
Kind
B2
Abstract

A RF power generator having a fixed power generation section. The fixed power generation section includes a first plurality of power amplifiers each configured to receive a supply voltage and to output a respective first voltage. The RF power generator also includes a weighted power generation section including a plurality of weighted power amplifier modules. Each weighted power amplifier module includes a weighted power amplifier and an associated transformer. Each weighted power amplifier of the weighted power amplifier module receives a respective weighted supply voltage. The voltage across the transformer of each weighted power amplifier module is a fraction of the first voltage.

Claims (37)

1 . A RF power generator, comprising:

a fixed power generation section including a first plurality of power amplifiers each configured to receive a supply voltage and to output a first voltage; and

a weighted power generation section including a plurality of weighted power amplifier modules, each weighted power amplifier module including a weighted power amplifier and a transformer, wherein each weighted power amplifier of the plurality of weighted power amplifier modules receives a respective weighted supply voltage, and a voltage across the transformer of each weighted power amplifier module is a fraction of the first voltage.

2 . The RF power generator of claim 1 wherein at least one of the plurality of weighted power amplifiers of the plurality of weighted power amplifier modules receives a fraction of the supply voltage and the at least one of the plurality of weighted power amplifier modules is configured to output a voltage that is a fraction of the first voltage.

3 . The RF power generator of claim 2 wherein the at least one of the plurality of weighted power amplifier modules is configured to output a different fraction of the first voltage from an other of the plurality of weighted power amplifier modules.

4 . The RF power generator of claim 1 wherein more than one of the plurality of weighted power amplifier modules receives a same fraction of the supply voltage.

5 . The RF power generator of claim 4 wherein a transformer associated with one of the more than one of the plurality of weighted power amplifier modules has a different turns ratio than an other of the more than one of the plurality of weighted power amplifier modules.

6 . The RF power generator of claim 1 wherein at least one of the plurality of weighted power amplifier modules receives the supply voltage and the at least one of the plurality of weighted power amplifier modules is configured to output a voltage that is a fraction of the first voltage.

7 . The RF power generator of claim 6 wherein a transformer associated with at least one of the plurality of weighted power amplifier modules has a different turns ratio so that the at least one of the plurality of weighted power amplifier modules outputs a voltage that is a fraction of the first voltage.

8 . The RF power generator of claim 1 wherein more than one of the plurality of weighted power amplifier modules receives the supply voltage and the more than one of the plurality of weighted power amplifier modules is configured to output a voltage that is a fraction of the first voltage.

9 . The RF power generator of claim 8 wherein a transformer associated with more than one of the plurality of weighted power amplifier modules has a different turns ratio than an other of the more than one of the plurality of weighted power amplifier modules.

10 . The RF power generator of claim 1 further comprising a DC/DC converter, the DC/DC converter configured to receive the supply voltage and to generate a weighted supply voltage, wherein the weighted supply voltage is input to a weighted power amplifier of the plurality of weighted power amplifier modules.

11 . The RF power generator of claim 1 further comprising a plurality of DC/DC converters, each DC/DC converter configured to receive the supply voltage and to generate the respective weighted supply voltage, wherein each weighted supply voltage is input to a respective weighted power amplifier of the plurality of weighted power amplifier modules.

12 . The RF power generator of claim 11 wherein the weighted supply voltage is a binary fraction of the supply voltage.

13 . The RF power generator of claim 1 further comprising a harmonic filter configured to transform an impedance of each power amplifier to an inductive impedance.

14 . The RF power generator of claim 13 wherein the inductive impedance is located above a horizontal axis of a Smith chart.

15 . The RF power generator of claim 1 wherein the first plurality of power amplifiers of the fixed power generation section are connected in series.

16 . The RF power generator of claim 1 wherein the each of the first plurality of power amplifiers of the fixed power generation section is configured to output the respective first voltage to a respective transformer, and the respective transformers are connected in series.

17 . The RF power generator of claim 1 wherein the weighted power amplifier modules of the weighted power generation section are connected in series.

18 . The RF power generator of claim 1 wherein each of the plurality of weighted power amplifier modules of the weighted power generation section is configured to output the fraction of the first voltage to respective associated transformers, and the respective associated transformers are connected in series.

19 . The RF power generator of claim 1 wherein each power amplifier of the fixed power generation section and each power amplifier module of the weighted power generation section are connected in series, and the fixed power generation section and the weighted power generation section are connected in series.

20 . The RF power generator of claim 1 wherein less than all of the first plurality of power amplifiers of the fixed power generation section generate a voltage output at one time, and the first plurality of power amplifiers rotate between generating an output voltage and being turned off.

21 . The RF power generator of claim 1 wherein the fraction of the first voltage is a binary fraction of the first voltage.

22 . A RF power generator, comprising:

a fixed power generation section including a first plurality of power amplifiers each configured to receive a supply voltage and to output a first voltage; and

a weighted power generation section including a plurality of weighted power amplifier modules, each weighted power amplifier module is configured to receive a respective weighted supply voltage, and a voltage across the output of each weighted power amplifier module is a fraction of the first voltage.

23 . The RF power generator of claim 22 wherein at least one of the plurality of weighted power amplifiers of the plurality of weighted power amplifier modules receives a fraction of the supply voltage and the at least one of the plurality of weighted power amplifier modules is configured to output a voltage that is a fraction of the first voltage.

24 . The RF power generator of claim 22 wherein at least one of the plurality of weighted power amplifier modules receives the supply voltage and the at least one of the plurality of weighted power amplifier modules is configured to output a voltage that is a fraction of the first voltage.

25 . The RF power generator of claim 22 further comprising at least one DC/DC converter, the at least one DC/DC converter configured to receive the supply voltage and to generate a weighted supply voltage, wherein the weighted supply voltage is input to a weighted power amplifier of the plurality of weighted power amplifier modules.

26 . The RF power generator of claim 22 wherein the weighted supply voltage is a binary fraction of the supply voltage.

27 . The RF power generator of claim 22 further comprising a harmonic filter configured to transform an impedance of each power amplifier to an inductive impedance.

28 . The RF power generator of claim 22 wherein the first plurality of power amplifiers of the fixed power generation section is connected in series.

29 . The RF power generator of claim 22 wherein the each of the first plurality of power amplifiers of the fixed power generation section is configured to output the respective first voltage to a respective transformer, and the respective transformers are connected in series.

30 . The RF power generator of claim 22 wherein the weighted power amplifier modules of the weighted power generation section are connected in series.

31 . The RF power generator of claim 22 wherein each of the plurality of weighted power amplifier modules of the weighted power generation section is configured to output the fraction of the first voltage to respective transformers, and the respective associated transformers are connected in series.

32 . The RF power generator of claim 22 wherein each power amplifier of the fixed power generation section and each power amplifier module of the weighted power generation section are connected in series, and the fixed power generation section and the weighted power generation section are connected in series.

33 . The RF power generator of claim 22 wherein less than all of the first plurality of power amplifiers of the fixed power generation section generates a voltage output at one time, and the first plurality of power amplifiers rotate between generating an output voltage and being turned off.

Assignments (3)
CHANGE OF NAME Recorded Jun 5, 2025
From: MKS INSTRUMENTS INC.
To: MKS INC.
Reel/Frame 071529/0182 →
SECURITY INTEREST Recorded Jan 24, 2024
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066231/0895 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 20, 2023
From: LUU, KY; SMYKA, JONATHAN; RADOMSKI, AARON
To: MKS INSTRUMENTS, INC.
Reel/Frame 065922/0133 →
Continuity (2)
Provisional Application 63441616 · Jan 27, 2023
Related Publication 20240258071A1 · Aug 1, 2024
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