IP Library › Granted Patent US 12,731,923
Granted Patent B2
US 12,731,923 · App. 18/391,825 · Granted Sep 8, 2026

Systems and methods to diagnose connectivity of a non-soldered compression USB connector

Inventors: Christian L. Critz (Liberty Hill, TX); Ernesto Ramirez (Austin, TX)
Assignee: Dell Products L.P.
H01R12/7047G01R31/70H01R12/722
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Quick Facts
Patent No.
US 12,731,923
App. No.
18/391,825
Granted
Sep 8, 2026
Kind
B2
Abstract

Embodiments of systems and methods to diagnose connectivity of a non-soldered compression Universal Serial Bus (USB) connector are described. In some non-limiting embodiments, a USB connector assembly includes: a mounting bracket configured to removably attach to a printed circuit board (PCB); and a plurality of diagnostic contacts disposed at least in part within the mounting bracket, where the diagnostic contacts are configured to electrically connect to corresponding ones of a plurality of electrical diagnostic contact pads of the PCB, where an individual diagnostic contact of the plurality of diagnostic contacts applies a force to a corresponding one of the electrical diagnostic contact pads of the PCB when the mounting bracket is mated to the PCB, and where the diagnostic contacts are part of a conductivity path of a diagnostic circuit when the mounting bracket is mated to the PCB.

Claims (37)

1 . A Universal Serial Bus (USB) connector assembly, comprising:

a mounting bracket configured to removably attach to a printed circuit board (PCB) without the use of any solder joints; and

a plurality of diagnostic contacts disposed at least in part within the mounting bracket, wherein the diagnostic contacts are configured to electrically connect to corresponding ones of a plurality of electrical diagnostic contact pads of the PCB, wherein an individual diagnostic contact of the plurality of diagnostic contacts applies a force to a corresponding one of the electrical diagnostic contact pads of the PCB when the mounting bracket is mated to the PCB, and wherein the diagnostic contacts comprise a conductivity path of a diagnostic circuit when the mounting bracket is mated to the PCB.

2 . The USB connector assembly of claim 1 , wherein the diagnostic contacts are diagnostic surface pads.

3 . The USB connector assembly of claim 2 , wherein the diagnostic surface pads are outer rear standoff diagnostic surface pads.

4 . The USB connector assembly of claim 1 , wherein the diagnostic contacts are diagnostic leaf-springs.

5 . The USB connector assembly of claim 4 , wherein the diagnostic leaf-springs are laser-welded to the mounting bracket.

6 . The USB connector assembly of claim 1 , wherein the USB connector assembly comprises a Type-C compression USB connector assembly, and wherein the diagnostic contacts are outer back row extra diagnostic contacts.

7 . The Type-C compression USB connector assembly of claim 6 , wherein at least one of the outer back row extra diagnostic contacts forms a conductivity path with a Type-C ground contact, in the A1 or A12 position, of the Type-C compression USB connector assembly.

8 . The USB connector assembly of claim 1 , wherein the conductivity path of the diagnostic circuit allows for a connectivity determination of the mounting bracket to the PCB.

9 . The USB connector assembly of claim 1 , further comprising:

a host USB connector port coupled to the mounting bracket and configured to accept a peripheral USB connector plug.

10 . The USB connector assembly of claim 9 , wherein the mounting bracket is further configured to secure the host USB connector port to the PCB by compression.

11 . The USB connector assembly of claim 1 , wherein the mounting bracket comprises one or more screw holes to allow one or more screws to removably attach the USB connector assembly to the PCB.

12 . The USB connector assembly of claim 1 , further comprising:

a locater component configured to self-register the USB connector assembly on the PCB.

13 . A method for diagnosing connectivity with a Universal Serial Bus (USB) connector, comprising:

obtaining a printed circuit board (PCB) comprising a plurality of electrical contact pads on the surface of the PCB for connection to the Universal Serial Bus (USB) connector, wherein the electrical contact pads comprise one or more electrical diagnostic contact pads;

obtaining the USB connector, wherein the USB connector comprises a plurality of spring contacts and one or more diagnostic contacts; and

removably attaching the USB connector to the PCB using a fastening component, wherein the plurality of spring contacts of the USB connector electrically connect to corresponding ones of the plurality of electrical contact pads of the PCB, wherein the one or more diagnostic contacts electrically connect to the one or more electrical diagnostic contact pads, and wherein the one or more diagnostic contacts comprise a conductivity path of a diagnostic circuit when electrically connected to the one or more electrical diagnostic contact pads.

14 . The method of claim 13 , wherein the USB connector comprises a USB compression Type-C connector.

15 . The method of claim 13 , wherein the one or more diagnostic contacts comprise at least one of: diagnostic surface pads, diagnostic leaf-springs, or outer back row extra diagnostic contacts.

16 . The method of claim 13 , further comprising:

analyzing a USB connector connectivity detection signal of the diagnostic circuit, wherein the USB connector connectivity detection signal comprises a first value when the USB connector is mated to the PCB, and wherein the USB connector connectivity detection signal comprises a second value when the USB connector is not mated to the PCB; and

determining that the USB connector is mated to the PCB based, at least in part, on the analyzing of the USB connector connectivity detection signal.

17 . The method of claim 14 , further comprising:

analyzing a USB connector connectivity detection signal of the diagnostic circuit;

determining that the USB connector is not mated to the PCB based, at least in part, on the analyzing of the USB connector connectivity detection signal; and

based, at least in part, on the determination that the USB connector is not mated to the PCB:

detaching the fastening component;

decoupling the USB connector from the PCB; and

replacing the USB connector without replacing the PCB.

18 . A printed circuit board assembly, comprising:

a printed circuit board (PCB); and

one or more electrical diagnostic contact pads on the surface of the PCB for connection to one or more diagnostic contacts of a Universal Serial Bus (USB) connector;

wherein the printed circuit board assembly is configured to removably mate to the USB connector; wherein the USB connector comprises the one or more diagnostic contacts electrically connected to the one or more electrical diagnostic contact pads, and wherein the one or more diagnostic contacts comprise a conductivity path of a diagnostic circuit when the USB connector is mated to the PCB.

19 . The PCB assembly of claim 18 , wherein the one or more diagnostic contacts comprise at least one of: diagnostic surface pads, diagnostic leaf-springs, or outer back row extra diagnostic contacts.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2023
From: CRITZ, CHRISTIAN L.; RAMIREZ, ERNESTO
To: DELL PRODUCTS, L.P.
Reel/Frame 065927/0718 →
Continuity (1)
Related Publication 20250210891A1 · Jun 26, 2025
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