IP Library Granted Patent US 12,154,442
Granted Patent B2
US 12,154,442 · App. 18/395,446 · Granted Nov 26, 2024

UAV delivery control system for UAV delivery of packages

Inventors: Jay Ratajczak (Maineville, OH); Scott Wilson (Maineville, OH); Wei Wei (Mason, OH); Thaddeus M. Bort, Jr. (Loveland, OH)
Assignee: Workhorse Group Inc.
G08G5/0069G06Q10/0832G06Q10/08355G08G5/0013G08G5/0039B64U80/86B64U2101/60
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Quick Facts
Patent No.
US 12,154,442
App. No.
18/395,446
Granted
Nov 26, 2024
Kind
B2
Abstract

A UAV delivery control system is disclosed. Sensors detect operation parameters associated with the UAV as the UAV maneuvers along an airborne delivery route. A UAV operation controller monitors UAV route parameters as the UAV maneuvers along the airborne delivery route. The UAV route parameters are indicative as to a current environment of the airborne delivery route that the UAV is encountering. The UAV operation controller automatically adjusts the operation of the UAV to maintain the operation of the UAV within an operation threshold based on the operation parameters and the UAV route parameters. The operation threshold is the operation of the UAV that is maintained within an overall airborne operation radius of the UAV from a return destination thereby enabling the UAV to execute the delivery of the package along the airborne delivery route and to return to the return destination.

Claims (54)

1. An unmanned aerial vehicle (UAV) delivery control system to automatically manage an operation of an UAV as the UAV operates to deliver a package to a delivery location, comprising:

a battery management unit of the UAV that maneuvers on an airborne delivery route that is configured to detect at least one operation parameter associated with a battery module of the UAV as the UAV maneuvers along the airborne delivery route to deliver the package to the delivery location, wherein the at least one operation parameter as detected by the battery management unit is indicative to an amount of power stored in the battery module thereby impacting an operation of the UAV as the UAV maneuvers along the airborne delivery route; and

an UAV operation controller configured to automatically adjust the operation of the UAV as the UAV maneuvers along the airborne delivery route to return to a second return destination that differs from the initial return destination when the amount of power stored in the battery module as deviated triggers an operation threshold of the UAV to exceed the overall airborne operation radius of the UAV from the initial return destination, wherein the second return destination maintains the amount of power stored in the battery module within the operation threshold thereby enabling the UAV to be within the overall airborne operation radius of the UAV to the second return destination.

2. The UAV delivery control system of claim 1 , wherein the UAV operation controller is further configured to:

determine when the amount of power stored in the battery module deviates from the operation threshold that the UAV is currently operating as the UAV maneuvers along the airborne delivery route to deliver the package to the delivery location based on the at least one operation parameter as detected by the battery management unit, wherein the operation threshold is the amount of power stored in the battery module that maintains the operation of the UAV within an overall airborne operation radius of the UAV from an initial return destination that the UAV is returning to after completing the delivery of the package thereby enabling the UAV to execute the delivery of the package along the airborne delivery route based on the amount of power stored in the battery module that deviates as the UAV executes the delivery of the package.

3. The UAV delivery control system of claim 2 , wherein the UAV operation controller is further configured to:

determine an operation threshold based on the amount of power stored in the battery module that the UAV is currently operating as the UAV maneuvers along the airborne delivery route to deliver the package to the delivery location based on the at least one operation parameter as detected by the battery management unit, wherein the operation threshold is the amount of power stored in the battery module required to maintain the operation of the UAV within the overall airborne operation radius of the initial return destination or the second return destination that the UAV is returning to after completing the delivery of the package thereby enabling the UAV to execute the delivery of the package along the airborne delivery route and to return the initial return destination or the second return destination based on the amount of power stored in the battery module.

4. The UAV delivery control system of claim 3 , wherein the UAV operation controller is further configured to:

determine the operation threshold based on the amount of power stored in the battery module as the overall airborne operation radius of the UAV is increased when the amount of power stored in the battery module provides a maximum amount of power available for the UAV to maneuver along the airborne delivery route thereby providing the increased overall airborne operation radius of the UAV; and

determine the operation threshold based on the amount of power stored in the battery module is consumed by the UAV thereby decreasing the amount of power available to the UAV as the UAV maneuvers along the airborne delivery route, wherein the overall airborne operation radius of the UAV is decreased corresponding to the decrease in the amount of power stored in the battery module as consumed by the UAV.

5. The UAV delivery control system of claim 4 , wherein the UAV operation controller is further configured to:

automatically adjust the operation of the UAV as the UAV maneuvers along the airborne delivery route to return to the second destination as the amount of power stored in the battery module decreases as consumed by the UAV thereby decreasing the overall airborne operation radius of the UAV and triggers the operation threshold of the UAV to exceed the decreasing overall airborne operation radius of the UAV from the initial return destination.

6. The UAV delivery control system of claim 5 , wherein the UAV operation controller is further configured to:

determine the operation threshold based on a battery voltage of the battery module measured by the battery management unit as the overall airborne operation radius of the UAV is increased when the battery voltage of the battery module is at an increased voltage level thereby indicating the amount of power stored in the battery module is at an increased amount of power available for the UAV to maneuver along the airborne delivery route thereby providing the increased overall airborne operation radius of the UAV; and

determine the operation threshold based on the battery voltage of the battery module measured by the battery management unit as the battery voltage decreases thereby decreasing the amount of power available to the UAV as the UAV maneuvers along the airborne delivery route, wherein the overall airborne operation radius of the UAV is decreased corresponding to the decrease in the battery voltage of the battery module as the amount of power stored in the battery module is consumed by the UAV.

7. The UAV delivery control system of claim 5 , wherein the UAV operation controller is further configured to:

determine the operation threshold based on a battery temperature of the battery module measured by the battery management unit as the overall airborne operation radius of the UAV is increased when the battery temperature of the battery module is at a decreased battery temperature level thereby indicating the amount of power stored in the battery module is at an increased amount of power available for the UAV to maneuver along the airborne delivery route thereby providing the increased overall airborne operation radius of the UAV; and

determine the operation threshold based on the battery temperature of the battery module measured by the battery management unit as the battery temperature increases thereby decreasing the amount of power available to the UAV as the UAV maneuvers along the airborne delivery route, wherein the overall airborne operation radius of the UAV is decreased corresponding to the increase in the battery temperature of the battery module as the amount of power stored in the battery module is consumed by the UAV.

8. The UAV delivery control system of claim 5 , wherein the UAV operation controller is further configured to:

determine the operation threshold based on a quantity of battery cycles of the battery module measured by the battery management unit as the overall airborne operation radius of the UAV is increased when the quantity of battery cycles of the battery module is at a decreased quantity of battery cycles thereby indicating the amount of power stored in the battery module is at an increased amount of power available stored in the battery module is at an increased amount of power available for the UAV to maneuver along the airborne delivery route thereby providing the increased overall airborne operation radius of the UAV; and

determine the operation threshold based on the quantity of cycles of the battery module measured by the battery management unit as the quantity of cycles of the battery module increases thereby decreasing the amount of power available to the UAV as the UAV maneuvers along the airborne delivery route, wherein the overall airborne operation radius of the UAV is decreased corresponding to the increase in the quantity of cycles of the battery module as the amount of power stored in the battery module is consumed by the UAV.

9. The UAV delivery control system of claim 1 , wherein the UAV operation controller is further configured to:

monitor at least one UAV route parameter associated with the airborne deliver route as the UAV maneuvers along the airborne deliver route, wherein the at least one UAV route parameter is indicative as to a current environment of the airborne delivery route that the UAV is encountering as the UAV maneuvers along the airborne delivery route to deliver the package.

10. The UAV delivery system of claim 9 , wherein the UAV operation controller is further configured to:

determine the operation threshold that the UAV is currently operating as the UAV maneuvers along the airborne delivery route to deliver the package to the delivery location based on the at least one UAV route parameter;

determine when the operation threshold of the UAV is currently operating as the UAV maneuvers along the airborne delivery route exceeds the overall airborne operation radius of the UAV from the initial return destination that the UAV is returning to after completing the delivery of the package based on the at least one UAV route parameter, wherein the operation threshold exceeds the overall airborne operation radius of the UAV when the at least one UAV route parameter is indicative that the UAV is not capable of returning to the initial return destination after completing the delivery of the package, and

automatically adjust the operation of the UAV as the UAV maneuvers along the airborne delivery route to return to the second return destination that differs from the initial return destination when the operation threshold of the UAV is currently operating exceeds the overall airborne operation radius of the UAV from the initial return destination, wherein the second return destination maintains the UAV within the operation threshold within the overall airborne operation radius of the UAV to the second return destination.

11. A method for automatically managing an operation of an unmanned aerial vehicle (UAV) as the UAV operates to deliver a package to a delivery location, comprising:

detecting by a battery management unit at least one operation parameter associated with a battery module of the UAV as the UAV maneuvers along the airborne delivery route to deliver the package to the delivery location, wherein the at least one operation parameter as detected by the battery management unit is indicative to an amount of power stored in the battery module thereby impacting an operation of the UAV as the UAV maneuvers along the airborne delivery route; and

automatically adjusting the operation of the UAV as the UAV maneuvers along the airborne delivery route to return to a second return destination that differs from the initial return destination when the amount of power stored in the battery module as deviated triggers an operation threshold of the UAV to exceed the overall airborne operation radius of the UAV from the initial return destination, wherein the second return destination maintains the amount of power stored in the battery module within the operation threshold thereby enabling the UAV to be within the overall airborne operation radius of the UAV to the second return destination.

12. The method of claim 11 , further comprising:

determining when the amount of power stored in the battery module deviates from the operation threshold that the UAV is currently operating as the UAV maneuvers along the airborne delivery route to deliver the package to the delivery location based on the at least one operation parameter as detected by the battery management unit, wherein the operation threshold is the amount of power stored in the battery module that maintains the operation of the UAV within an overall airborne operation radius of the UAV from an initial return destination that the UAV is returning to after completing the delivery of the package thereby enabling the UAV to execute the delivery of the package along the airborne delivery route based on the amount of power stored in the battery module that deviates as the UAV executes the delivery of the package.

13. The method of claim 12 , further comprising:

determining an operation threshold based on the amount of power stored in the battery module that the UAV is currently operating as the UAV maneuvers along the airborne delivery route to deliver the package to the delivery location based on the at least one operation parameter as detected by the battery management unit, wherein the operation threshold is the amount of power stored in the battery module required to maintain the operation of the UAV within the overall airborne operation radius of the initial return destination or the second return destination that the UAV is returning to after completing the delivery of the package thereby enabling the UAV to execute the delivery of the package along the airborne deliver route and to return to the initial return destination or the second return destination based on the amount of power stored in the battery module.

14. The method of claim 13 , further comprising:

determining the operation threshold based on the amount of power stored in the battery module as the overall airborne operation radius of the UAV is increased when the amount of power stored in the battery module provides a maximum amount of power available for the UAV to maneuver along the airborne delivery route thereby providing the increased overall airborne operation radius of the UAV; and

determining the operation threshold based on the amount of power stored in the battery module as consumed by the UAV thereby decreasing the amount of power available to the UAV as the UAV maneuvers along the airborne delivery route, wherein the overall airborne operation radius of the UAV is decreased corresponding to the decrease in the amount of power stored in the battery module as consumed by the UAV.

15. The method of claim 14 , further comprising:

automatically adjusting the operation of the UAV as the UAV maneuvers along the airborne deliver route to return to the second destination as the amount of power stored in the battery module decreases as consumed by the UAV thereby decreasing the overall airborne operation radius of the UAV and triggers the operation threshold of the UAV to exceed the decreasing overall airborne operation radius of the UAV from the initial return destination.

16. The method of claim 15 , further comprising:

determining the operation threshold based on a battery voltage of the battery module measured by the battery management unit as the overall airborne operation radius of the UAV is increased when the battery voltage of the battery module is at an increased voltage level thereby indicating the amount of power stored in the battery module is at an increased amount of power available for the UAV to maneuver along the airborne delivery route thereby providing the increased overall airborne operation radius of the UAV; and

determining the operation threshold based on the battery voltage of the battery module measured by the battery management unit as the battery voltage decreases thereby decreasing the amount of power available to the UAV as the UAV maneuvers along the airborne delivery route, wherein the overall airborne operation radius of the UAV is decreased corresponding to the decrease in the battery module as the amount of power stored in the battery module is consumed by the UAV.

17. The method of claim 15 , further comprising:

determining the operation threshold based on a battery temperature of the battery module measured by the battery management unit as the overall airborne operation radius of the UAV is increased when the battery temperature of the battery module is at a decreased battery temperature level thereby indicating the amount of power stored in the battery module is at an increased amount of power available for the UAV to maneuver along the airborne delivery route thereby providing the increased overall airborne operation radius of the UAV; and

determining the operation threshold based on the battery temperature of the battery module measured by the battery management unit as the battery temperature increases thereby decreasing the amount of power available to the UAV as the UAV maneuvers along the airborne delivery route, wherein the overall airborne operation radius of the UAV is decreased corresponding to the increase in the battery temperature of the battery module as the amount of power stored in the battery module is consumed by the UAV.

18. The method of claim 15 , further comprising:

determining the operation threshold based on a quantity of battery cycles of the battery module measured by the battery management unit as the overall airborne operation radius of the UAV is increased when the quantity of battery cycles of the battery module is at a decreased quantity of battery cycles thereby indicating the amount of power stored in the battery module is at an increased amount of power available stored in the battery module is at an increased amount of power available for the UAV to maneuver along the airborne delivery route thereby providing the increased overall airborne operation radius of the UAV; and

determining the operation threshold based on the quantity of cycles of the battery module measured by the battery management unit as the quantity of cycles of the battery module increases thereby decreasing the amount of power available to the UAV as the UAV maneuvers along the airborne delivery route, wherein the overall airborne operation radius of the UAV is decreased corresponding to the increase in the quantity of cycles of the battery module as the amount of power stored in the battery module is consumed by the UAV.

19. The method of claim 11 , further comprising:

monitoring at least one UAV route parameter associated with the airborne delivery route as the UAV maneuvers along the airborne delivery route, wherein the at least one UAV route parameter is indicative as to a current environment of the airborne delivery route that the UAV is encountering as the UAV maneuvers along the airborne delivery route to deliver the package.

20. The method of claim 19 , further comprising:

determining the operation threshold that the UAV is currently operating as the UAV maneuvers along the airborne delivery route to deliver the package to the delivery location based on the at least one UAV route parameter;

determining when the operation threshold of the UAV is currently operating as the UAV maneuvers along the airborne delivery route exceeds the overall airborne operation radius of the UAV from the initial return destination that the UAV is returning to after completing the delivery of the package based on the at least one UAV route parameter, wherein the operation threshold exceeds the overall airborne operation radius of the UAV when the at least one UAV route parameter is indicative that the UAV is not capable of returning to the initial return destination after completing the delivery of the package, and

automatically adjusting the operation of the UAV as the UAV maneuvers along the airborne delivery route to return to the second return destination that differs from the initial return destination when the operation threshold of the UAV is currently operating exceeds the overall airborne operation radius of the UAV from the initial return destination, wherein the second return destination maintains the UAV within the operation threshold within the overall airborne operation radius of the UAV to the second return destination.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2024
From: WORKHORSE GROUP INC.; HORSEFLY INC.
To: AERO VELOCITY INC.
Reel/Frame 067676/0001 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2024
From: HORSEPOWER MANAGEMENT LLC
To: WORKHORSE GROUP INC; WORKHORSE TECHNOLOGIES INC.; WORKHORSE MOTOR WORKS INC.; WORKHORSE PROPERTIES INC.; HORSEFLY INC.; STABLES & STALLS LLC; STABLES & STALLS REAL ESTATE I LLC; ROUTEHORSE LLC; ESG LOGISTICS CORP.
Reel/Frame 067659/0023 →
SECURITY INTEREST Recorded Mar 18, 2024
From: WORKHORSE GROUP, INC.; WORKHORSE TECHNOLOGIES, INC.; WORKHORSE MOTOR WORKS, INC.; WORKHORSE PROPERTIES INC.; HORSEFLY INC.; ESG LOGISTICS CORP.; STABLES & STALLS LLC; ROUTEHORSE LLC; STABLES & STALLS REAL ESTATE I LLC
To: HORSEPOWER MANAGEMENT LLC
Reel/Frame 066816/0076 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 22, 2023
From: RATAJCZAK, JAY; WILSON, SCOTT; WEI, WEI; BORT, THADDEUS M., JR.
To: WORKHORSE GROUP INC.
Reel/Frame 065947/0672 →
Continuity (4)
Continuation 17963730 · Oct 11, 2022
Continuation 16934906 · Jul 21, 2020
Provisional Application 63038456 · Jun 12, 2020
Related Publication 20240127702A1 · Apr 18, 2024